Patents by Inventor Leonard Gerard Wamboldt
Leonard Gerard Wamboldt has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12025494Abstract: An optical element includes an optical block constructed of a first material having a % transmission of at least 50% throughout a spectral range of 300 nm to 2700 nm through at least a thickness of the optical block. The optical block comprises a surface. A grating layer constructed of a second material is disposed on the surface of the optical block, the grating layer comprising a second surface that is directly in contact with the surface of the optical block and a first surface comprising a plurality of diffraction features forming a diffraction grating.Type: GrantFiled: June 16, 2022Date of Patent: July 2, 2024Assignee: Corning IncorporatedInventors: Robert Gerald Benson, George Paul Lindberg, James Thomas McCann, Jeffry John Santman, Leonard Gerard Wamboldt, Joseph Francis Washer
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Patent number: 11827558Abstract: According to one embodiment, a method for producing a coated glass article may include applying an anti-reflective coating onto a glass substrate. The glass substrate may include a first major surface, and a second major surface opposite the first major surface. The anti-reflective coating may be applied to the first major surface of the glass substrate. A substrate thickness may be measured between the first major surface and the second major surface. The glass substrate may have an aspect ratio of at least about 100:1. The coated glass article may have a reflectance of less than 2% for all wavelengths from 450 nanometers to 700 nanometers. The anti-reflective coating may include one or more layers. The cumulative layer stress of the anti-reflective coating may have an absolute value less than or equal to about 167,000 MPa nm.Type: GrantFiled: September 29, 2021Date of Patent: November 28, 2023Assignee: CORNING INCORPORATEDInventors: John Tyler Keech, Jean-Francois Oudard, Robert Sabia, Leena Kumari Sahoo, Leonard Gerard Wamboldt
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Publication number: 20220412799Abstract: An optical element includes an optical block constructed of a first material having a % transmission of at least 50% throughout a spectral range of 300 nm to 2700 nm through at least a thickness of the optical block. The optical block comprises a surface. A grating layer constructed of a second material is disposed on the surface of the optical block, the grating layer comprising a first surface that is directly in contact with the surface of the optical block and a second surface comprising a plurality of diffraction features forming a diffraction grating.Type: ApplicationFiled: June 16, 2022Publication date: December 29, 2022Inventors: Robert Gerald Benson, George Paul Lindberg, James Thomas McCann, Jeffry John Santman, Leonard Gerard Wamboldt, Joseph Francis Washer
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Publication number: 20220236455Abstract: An optical element can include a substrate comprising a Group VIA or fluoride-based non-oxide material and an adhesion layer disposed directly on the substrate. An anti-reflective coating stack is disposed directly on the adhesion layer. Methods for forming an optical element are also provided. The density and stress of the adhesion layer and layers of the anti-reflective coating stack are controlled to provide corrosion-resistant coatings on Group VIA or fluoride-based non-oxide substrates. Preferred substrate materials are materials that exhibit high transparency in the infrared.Type: ApplicationFiled: January 21, 2022Publication date: July 28, 2022Inventors: Leonard Gerard Wamboldt, Yongli Xu
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Publication number: 20220017408Abstract: According to one embodiment, a method for producing a coated glass article may include applying an anti-reflective coating onto a glass substrate. The glass substrate may include a first major surface, and a second major surface opposite the first major surface. The anti-reflective coating may be applied to the first major surface of the glass substrate. A substrate thickness may be measured between the first major surface and the second major surface. The glass substrate may have an aspect ratio of at least about 100:1. The coated glass article may have a reflectance of less than 2% for all wavelengths from 450 nanometers to 700 nanometers. The anti-reflective coating may include one or more layers. The cumulative layer stress of the anti-reflective coating may have an absolute value less than or equal to about 167,000 MPa nm.Type: ApplicationFiled: September 29, 2021Publication date: January 20, 2022Inventors: John Tyler Keech, Jean-Francois Oudard, Robert Sabia, Leena Kumari Sahoo, Leonard Gerard Wamboldt
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Patent number: 11226438Abstract: A support for optical elements is described. The support includes a base substrate with high specific stiffness and a finishing layer. The base substrate is a non-oxide ceramic material, preferably a carbide, such as boron carbide or silicon carbide. The finishing layer is preferably Ge or an alloy of Al and Si. The finishing layer is or is capable of being processed to provide a surface with low finish. Low finish is achieved by diamond turning or polishing the finishing material. The finishing layer has a coefficient of thermal expansion similar to the coefficient of thermal expansion of the base substrate. The optical element optionally includes a reflective stack on the finishing layer.Type: GrantFiled: September 20, 2019Date of Patent: January 18, 2022Assignee: Corning IncorporatedInventors: Bruce Hildreth Myrick, Leonard Gerard Wamboldt, Kenneth Smith Woodard
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Patent number: 11161778Abstract: According to one embodiment, a method for producing a coated glass article may include applying an anti-reflective coating onto a glass substrate. The glass substrate may include a first major surface, and a second major surface opposite the first major surface. The anti-reflective coating may be applied to the first major surface of the glass substrate. A substrate thickness may be measured between the first major surface and the second major surface. The glass substrate may have an aspect ratio of at least about 100:1. The coated glass article may have a reflectance of less than 2% for all wavelengths from 450 nanometers to 700 nanometers. The anti-reflective coating may include one or more layers. The cumulative layer stress of the anti-reflective coating may have an absolute value less than or equal to about 167,000 MPa nm.Type: GrantFiled: November 9, 2017Date of Patent: November 2, 2021Assignee: Corning IncorporatedInventors: John Tyler Keech, Robert Sabia, Jean-Francois Oudard, Leena Kumari Sahoo, Leonard Gerard Wamboldt
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Patent number: 11143800Abstract: A highly reflective mirror for use in the wavelength range of 0.300 ?m to 15 ?m includes a substrate, a first interface layer, a reflective layer, a second interface layer, a plurality of tuning layers including a combination of a low index material and a high index material wherein the high index material is HfO2, and a protective layer. The highly reflective mirror has a reflectivity of at least 90% over the wavelength range of 335 nm to 1000 nm at an angle of incidence (AOI) of 45°.Type: GrantFiled: June 6, 2018Date of Patent: October 12, 2021Assignee: Corning IncorporatedInventors: Jason Scott Ballou, Gary Allen Hart, Leonard Gerard Wamboldt
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Patent number: 10955594Abstract: The disclosure is directed to a highly reflective multiband mirror that is reflective in the VIS-NIR-SWIR-MWIR-LWIR bands, the mirror being a complete thin film stack that consists of a plurality of layers on a selected substrate. In order from substrate to the final layer, the mirror consists of (a) substrate, (b) barrier layer, (c) first interface layer, (d) a reflective layer, (e) a second interface layer, (f) tuning layer(s) and (g) a protective layer. In some embodiments the tuning layer and the protective layer are combined into a single layer using a single coating material. The multiband mirror is more durable than existing mirrors on light weight metal substrates, for example 6061-Al, designed for similar applications. In each of the five layer types methods and materials are used to process each layer so as to achieve the desired layer characteristics, which aid to enhancing the durability performance of the stack.Type: GrantFiled: March 9, 2018Date of Patent: March 23, 2021Assignee: Corning IncorporatedInventors: Jason S Ballou, Frederick J Gagliardi, Gary Allen Hart, Timothy R Soucy, Robin Merchant Walton, Leonard Gerard Wamboldt, Jue Wang
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Patent number: 10816702Abstract: A high stiffness substrate for optical elements is described. The substrate includes a graphite finishing layer and a non-oxide ceramic base substrate. The non-oxide ceramic base substrate is preferably a carbide, such as boron carbide or silicon carbide. The graphite finishing layer may include a surface with low finish. Low finish may be achieved by diamond turning the graphite surface. The graphite finishing layer may be joined to the non-oxide base ceramic with a solder. A supplemental finishing layer may be formed on the graphite finishing layer. A reflective stack may be formed on the graphite or supplemental finishing layer. Methods for making the substrate are also described.Type: GrantFiled: March 10, 2017Date of Patent: October 27, 2020Assignee: Corning IncorporatedInventors: James Scott Sutherland, Leonard Gerard Wamboldt, Kenneth Smith Woodard
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Patent number: 10761247Abstract: The disclosure is directed to a highly reflective multiband mirror that is reflective in the VIS-NIR-SWIR-MWIR-LWIR bands, the mirror being a complete thin film stack that consists of a plurality of layers on a selected substrate. In order from substrate to the final layer, the mirror consists of (a) substrate, (b) barrier layer, (c) first interface layer, (d) a reflective layer, (e) a second interface layer, (f) tuning layer(s) and (g) a protective layer. In some embodiments the tuning layer and the protective layer are combined into a single layer using a single coating material. The multiband mirror is more durable than existing mirrors on light weight metal substrates, for example 6061-Al, designed for similar applications. In each of the five layer types methods and materials are used to process each layer so as to achieve the desired layer characteristics, which aid to enhancing the durability performance of the stack.Type: GrantFiled: March 9, 2018Date of Patent: September 1, 2020Assignee: Corning IncorporatedInventors: Jason S Ballou, Frederick J Gagliardi, Gary Allen Hart, Timothy R Soucy, Robin Merchant Walton, Leonard Gerard Wamboldt, Jue Wang
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Publication number: 20200132894Abstract: A support for optical elements is described. The support includes a base substrate with high specific stiffness and a finishing layer. The base substrate is Al, an alloy of Al, Mg, or an alloy of Mg. The finishing layer is preferably an alloy of Al and Si. The finishing layer is or is capable of being processed to provide a surface with low finish. Low finish is achieved by diamond turning or polishing the finishing material. The finishing layer has a coefficient of thermal expansion similar to the coefficient of thermal expansion of the base substrate. The optical element optionally includes a reflective stack on the finishing layer.Type: ApplicationFiled: October 11, 2019Publication date: April 30, 2020Inventors: Shane Matthew Stephens, John Pung Tsan, Leonard Gerard Wamboldt, Kenneth Smith Woodard
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Publication number: 20200110203Abstract: A support for optical elements is described. The support includes a base substrate with high specific stiffness and a finishing layer. The base substrate is a non-oxide ceramic material, preferably a carbide, such as boron carbide or silicon carbide. The finishing layer is preferably Ge or an alloy of Al and Si. The finishing layer is or is capable of being processed to provide a surface with low finish. Low finish is achieved by diamond turning or polishing the finishing material. The finishing layer has a coefficient of thermal expansion similar to the coefficient of thermal expansion of the base substrate. The optical element optionally includes a reflective stack on the finishing layer.Type: ApplicationFiled: September 20, 2019Publication date: April 9, 2020Inventors: Bruce Hildreth Myrick, Leonard Gerard Wamboldt, Kenneth Smith Woodard
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Patent number: 10605966Abstract: A method for coating substrates is provided. The method includes diamond turning a substrate to a surface roughness of between about 60 ? and about 100 ? RMS, wherein the substrate is one of a metal and a metal alloy. The method further includes polishing the diamond turned surface of the substrate to a surface roughness of between about 10 ? and about 25 ? to form a polished substrate, heating the polished substrate, and ion bombarding the substrate with an inert gas. The method includes depositing a coating including at least one metallic layer on the ion bombarded surface of the substrate using low pressure magnetron sputtering, and polishing the coating to form a finished surface having a surface roughness of less than about 25 ? RMS using a glycol based colloidal solution.Type: GrantFiled: February 22, 2018Date of Patent: March 31, 2020Assignee: Corning IncorporatedInventors: Joseph Charles Crifasi, Gary Allen Hart, Robin Merchant Walton, Leonard Gerard Wamboldt, Jue Wang
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Publication number: 20190004217Abstract: Disclosed herein are lenses comprising a first surface, a second convex surface, and a central region disposed therebetween, wherein the central region comprises at least one negative axicon. Also disclosed herein are optical assemblies comprising at least one lens optically coupled to at least one light emitting device.Type: ApplicationFiled: September 22, 2016Publication date: January 3, 2019Applicant: Corning IncorporatedInventors: James Gregory COUILLARD, David Francis DAWSON-ELI, Paul Francis MICHALOSKI, Leonard Gerard WAMBOLDT, William Allen WOOD
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Publication number: 20180364402Abstract: A highly reflective mirror for use in the wavelength range of 0.300 ?m to 15 ?m includes a substrate, a first interface layer, a reflective layer, a second interface layer, a plurality of tuning layers including a combination of a low index material and a high index material wherein the high index material is HfO2, and a protective layer. The highly reflective mirror has a reflectivity of at least 90% over the wavelength range of 335 nm to 1000 nm at an angle of incidence (AOI) of 45°.Type: ApplicationFiled: June 6, 2018Publication date: December 20, 2018Inventors: Jason Scott Ballou, Gary Allen Hart, Leonard Gerard Wamboldt
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Publication number: 20180299587Abstract: An optical element that features high transmission and low reflectivity at infrared wavelengths is described. The optical element includes a substrate, an adhesion layer on the substrate, and an anti-reflection coating. Substrates include chalcogenide glasses, InAs, and GaAs. Adhesion layers include Se, ZnSe, Ga2Se3, Bi2Se3, In2Se3, ZnS, Ga2S3 and In2S3. Anti-reflection coatings include one or more layers of DLC (diamond-like carbon), ZnS, ZnSe, Ge, Si, HfO2, Bi2O3, GdF3, YbF3, In2Se3, and YF3. The optical elements show high durability and good adhesion when subjected to thermal shocks, temperature cycling, abrasion, and humidity.Type: ApplicationFiled: March 28, 2018Publication date: October 18, 2018Inventors: Bruce Gardiner Aitken, Jason Scott Ballou, Steven George Benson, Leonard Gerard Wamboldt
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Publication number: 20180259688Abstract: The disclosure is directed to a highly reflective multiband mirror that is reflective in the VIS-NIR-SWIR-MWIR-LWIR bands, the mirror being a complete thin film stack that consists of a plurality of layers on a selected substrate. In order from substrate to the final layer, the mirror consists of (a) substrate, (b) barrier layer, (c) first interface layer, (d) a reflective layer, (e) a second interface layer, (f) tuning layer(s) and (g) a protective layer. In some embodiments the tuning layer and the protective layer are combined into a single layer using a single coating material. The multiband mirror is more durable than existing mirrors on light weight metal substrates, for example 6061-Al, designed for similar applications. In each of the five layer types methods and materials are used to process each layer so as to achieve the desired layer characteristics, which aid to enhancing the durability performance of the stack.Type: ApplicationFiled: March 9, 2018Publication date: September 13, 2018Inventors: Jason Scott Ballou, Frederick J. Gagliardi, Gary Allen Hart, Timothy R. Soucy, Robin Merchant Walton, Leonard Gerard Wamboldt, Jue Wang
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Publication number: 20180237337Abstract: Disclosed herein are sealed devices comprising at least one cavity containing at least one quantum dot or at least one laser diode are also disclosed herein. The sealed devices can comprise a glass substrate sealed to an inorganic substrate, optionally via a sealing layer, the seal extending around the at least one cavity. Display and optical devices comprising such sealed devices are also disclosed herein, as well as methods for making such sealed devices.Type: ApplicationFiled: August 11, 2016Publication date: August 23, 2018Inventors: James Gregory Couillard, David Francis Dawson-Elli, Stephan Lovovich Logunov, Mark Alejandro Quesada, Alexander Mikhailovich Streltsov, Leonard Gerard Wamboldt
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Publication number: 20180231698Abstract: A high stiffness substrate for optical elements is described. The substrate includes a graphite finishing layer and a non-oxide ceramic base substrate. The non-oxide ceramic base substrate is preferably a carbide, such as boron carbide or silicon carbide. The graphite finishing layer may include a surface with low finish. Low finish may be achieved by diamond turning the graphite surface. The graphite finishing layer may be joined to the non-oxide base ceramic with a solder. A supplemental finishing layer may be formed on the graphite finishing layer. A reflective stack may be formed on the graphite or supplemental finishing layer. Methods for making the substrate are also described.Type: ApplicationFiled: March 10, 2017Publication date: August 16, 2018Inventors: James Scott Sutherland, Leonard Gerard Wamboldt, Kenneth Smith Woodard