Patents by Inventor Leonard Way

Leonard Way has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12227837
    Abstract: Forming a protective coating ex situ in an atomic layer deposition process to coat one or more chamber components subsequently installed in a reaction chamber provides a number of benefits over more conventional coating methods such as in situ deposition of an undercoat. In certain cases the protective coating may have a particular composition such as aluminum oxide, aluminum fluoride, aluminum nitride, yttrium oxide, and/or yttrium fluoride. The protective coating may help reduce contamination on wafers processed using the coated chamber component. Further, the protective coating may act to stabilize the processing conditions within the reaction chamber, thereby achieving very stable/uniform processing results over the course of processing many batches of wafers, and minimizing radical loss. Also described are a number of techniques that may be used to restore the protective coating after the coated chamber component is used to process semiconductor wafers.
    Type: Grant
    Filed: May 16, 2022
    Date of Patent: February 18, 2025
    Assignee: Lam Research Corporation
    Inventors: Damodar Rajaram Shanbhag, Guangbi Yuan, Thadeous Bamford, Curtis Warren Bailey, Tony Kaushal, Krishna Birru, William Schlosser, Bo Gong, Huatan Qiu, Fengyuan Lai, Leonard Wai Fung Kho, Anand Chandrashekar, Andrew H. Breninger, Chen-Hua Hsu, Geoffrey Hohn, Gang Liu, Rohit Khare
  • Publication number: 20250014938
    Abstract: Improved edge rings with flow conductance features are disclosed. The flow conductance features of the edge ring are features added to the edge ring that adjust the flow conductance of gas flowing in the local area of the edge ring. The flow conductance features can adjust the flow conductance to compensate for features on a semiconductor wafer, the edge ring, and in the chamber that may affect the flow of gas in the local areas. The flow conductance may be increased, reduced, or tuned depending on the desired effect.
    Type: Application
    Filed: November 21, 2022
    Publication date: January 9, 2025
    Inventors: Anand Chandrashekar, Leonard Wai Fung Kho, Son Vo Nam Tran, Jared Ahmad Lee, Raul Vyas, Gang L. Liu, Jasmine Lin
  • Patent number: 12163219
    Abstract: Forming a protective coating ex situ in an atomic layer deposition process to coat one or more chamber components subsequently installed in a reaction chamber provides a number of benefits over more conventional coating methods such as in situ deposition of an undercoat. In certain cases the protective coating may have a particular composition such as aluminum oxide, aluminum fluoride, aluminum nitride, yttrium oxide, and/or yttrium fluoride. The protective coating may help reduce contamination on wafers processed using the coated chamber component. Further, the protective coating may act to stabilize the processing conditions within the reaction chamber, thereby achieving very stable/uniform processing results over the course of processing many batches of wafers, and minimizing radical loss. Also described are a number of techniques that may be used to restore the protective coating after the coated chamber component is used to process semiconductor wafers.
    Type: Grant
    Filed: September 7, 2022
    Date of Patent: December 10, 2024
    Assignee: Lam Research Corporation
    Inventors: Damodar Rajaram Shanbhag, Guangbi Yuan, Thadeous Bamford, Curtis Warren Bailey, Tony Kaushal, Krishna Birru, William Schlosser, Bo Gong, Huatan Qiu, Fengyuan Lai, Leonard Wai Fung Kho, Anand Chandrashekar, Andrew H. Breninger, Chen-Hua Hsu, Geoffrey Hohn, Gang Liu, Rohit Khare
  • Publication number: 20230130557
    Abstract: Providing herein are methods of delivery of gas reactants to a processing chamber and related apparatus.
    Type: Application
    Filed: March 3, 2021
    Publication date: April 27, 2023
    Inventors: Krishna BIRRU, Leonard Wai Fung KHO, Anand CHANDRASHEKAR, Michael BOWES, Yong SUN, Xing ZHANG, Sumit Subhash SINGH
  • Publication number: 20230122846
    Abstract: Provided herein are methods of filling features with metal including inhibition of metal nucleation. Also provided are methods of enhancing inhibition and methods of reducing or eliminating inhibition of metal nucleation.
    Type: Application
    Filed: March 12, 2021
    Publication date: April 20, 2023
    Inventors: Rohit KHARE, Krishna BIRRU, Gang L. LIU, Anand CHANDRASHEKAR, Leonard Wai Fung KHO
  • Publication number: 20230002891
    Abstract: Forming a protective coating ex situ in an atomic layer deposition process to coat one or more chamber components subsequently installed in a reaction chamber provides a number of benefits over more conventional coating methods such as in situ deposition of an undercoat. In certain cases the protective coating may have a particular composition such as aluminum oxide, aluminum fluoride, aluminum nitride, yttrium oxide, and/or yttrium fluoride. The protective coating may help reduce contamination on wafers processed using the coated chamber component. Further, the protective coating may act to stabilize the processing conditions within the reaction chamber, thereby achieving very stable/uniform processing results over the course of processing many batches of wafers, and minimizing radical loss. Also described are a number of techniques that may be used to restore the protective coating after the coated chamber component is used to process semiconductor wafers.
    Type: Application
    Filed: September 7, 2022
    Publication date: January 5, 2023
    Inventors: Damodar Rajaram SHANBHAG, Guangbi YUAN, Thadeous BAMFORD, Curtis Warren BAILEY, Tony KAUSHAL, Krishna BIRRU, William SCHLOSSER, Bo GONG, Huatan QIU, Fengyuan LAI, Leonard Wai Fung KHO, Anand CHANDRASHEKAR, Andrew H. BRENINGER, Chen-Hua HSU, Geoffrey HOHN, Gang LIU, Rohit KHARE
  • Publication number: 20220415711
    Abstract: Provided herein are methods and apparatuses for controlling uniformity of processing at an edge region of a semiconductor wafer. In some embodiments, the methods include providing a backside inhibition gas as part of a deposition-inhibition-deposition (DID) sequence.
    Type: Application
    Filed: February 17, 2021
    Publication date: December 29, 2022
    Inventors: Gang LIU, Anand CHANDRASHEKAR, Tsung-Han YANG, Michael BOWES, Leonard Wai Fung KHO, Eric H. LENZ
  • Publication number: 20220275504
    Abstract: Forming a protective coating ex situ in an atomic layer deposition process to coat one or more chamber components subsequently installed in a reaction chamber provides a number of benefits over more conventional coating methods such as in situ deposition of an undercoat. In certain cases the protective coating may have a particular composition such as aluminum oxide, aluminum fluoride, aluminum nitride, yttrium oxide, and/or yttrium fluoride. The protective coating may help reduce contamination on wafers processed using the coated chamber component. Further, the protective coating may act to stabilize the processing conditions within the reaction chamber, thereby achieving very stable/uniform processing results over the course of processing many batches of wafers, and minimizing radical loss. Also described are a number of techniques that may be used to restore the protective coating after the coated chamber component is used to process semiconductor wafers.
    Type: Application
    Filed: May 16, 2022
    Publication date: September 1, 2022
    Inventors: Damodar Rajaram SHANBHAG, Guangbi YUAN, Thadeous BAMFORD, Curtis Warren BAILEY, Tony KAUSHAL, Krishna BIRRU, William SCHLOSSER, Bo GONG, Huatan QIU, Fengyuan LAI, Leonard Wai Fung KHO, Anand CHANDRASHEKAR, Andrew H. BRENINGER, Chen-Hua HSU, Geoffrey HOHN, Gang LIU, Rohit KHARE
  • Patent number: 11365479
    Abstract: Forming a protective coating ex situ in an atomic layer deposition process to coat one or more chamber components subsequently installed in a reaction chamber provides a number of benefits over more conventional coating methods such as in situ deposition of an undercoat. In certain cases the protective coating may have a particular composition such as aluminum oxide, aluminum fluoride, aluminum nitride, yttrium oxide, and/or yttrium fluoride. The protective coating may help reduce contamination on wafers processed using the coated chamber component. Further, the protective coating may act to stabilize the processing conditions within the reaction chamber, thereby achieving very stable/uniform processing results over the course of processing many batches of wafers, and minimizing radical loss. Also described are a number of techniques that may be used to restore the protective coating after the coated chamber component is used to process semiconductor wafers.
    Type: Grant
    Filed: July 22, 2020
    Date of Patent: June 21, 2022
    Assignee: Lam Research Corporation
    Inventors: Damodar Shanbhag, Guangbi Yuan, Thadeous Bamford, Curtis Warren Bailey, Tony Kaushal, Krishna Birru, William Schlosser, Bo Gong, Huatan Qiu, Fengyuan Lai, Leonard Wai Fung Kho, Anand Chandrashekar, Andrew H. Breninger, Chen-Hua Hsu, Geoffrey Hohn, Gang Liu, Rohit Khare
  • Publication number: 20210375591
    Abstract: Provided herein are methods and apparatuses for controlling uniformity of processing at an edge region of a semiconductor wafer. In some embodiments, the methods include exposing an edge region to treatment gases such as etch gases and/or inhibition gases. Also provided herein are exclusion ring assemblies including multiple rings that may be implemented to provide control of the processing environment at the edge of the wafer.
    Type: Application
    Filed: April 19, 2019
    Publication date: December 2, 2021
    Inventors: Anand Chandrashekar, Eric H. Lenz, Leonard Wai Fung Kho, Jeffrey Charles Clevenger, In Su Ha
  • Publication number: 20200347497
    Abstract: Forming a protective coating ex situ in an atomic layer deposition process to coat one or more chamber components subsequently installed in a reaction chamber provides a number of benefits over more conventional coating methods such as in situ deposition of an undercoat. In certain cases the protective coating may have a particular composition such as aluminum oxide, aluminum fluoride, aluminum nitride, yttrium oxide, and/or yttrium fluoride. The protective coating may help reduce contamination on wafers processed using the coated chamber component. Further, the protective coating may act to stabilize the processing conditions within the reaction chamber, thereby achieving very stable/uniform processing results over the course of processing many batches of wafers, and minimizing radical loss. Also described are a number of techniques that may be used to restore the protective coating after the coated chamber component is used to process semiconductor wafers.
    Type: Application
    Filed: July 22, 2020
    Publication date: November 5, 2020
    Inventors: Damodar Shanbhag, Guangbi Yuan, Thadeous Bamford, Curtis Warren Bailey, Tony Kaushal, Krishna Birru, William Schlosser, Bo Gong, Huatan Qiu, Fengyuan Lai, Leonard Wai Fung Kho, Anand Chandrashekar, Andrew H. Breninger, Chen-Hua Hsu, Geoffrey Hohn, Gang Liu, Rohit Khare
  • Patent number: 10760158
    Abstract: Forming a protective coating ex situ in an atomic layer deposition process to coat one or more chamber components subsequently installed in a reaction chamber provides a number of benefits over more conventional coating methods such as in situ deposition of an undercoat. In certain cases the protective coating may have a particular composition such as aluminum oxide, aluminum fluoride, aluminum nitride, yttrium oxide, and/or yttrium fluoride. The protective coating may help reduce contamination on wafers processed using the coated chamber component. Further, the protective coating may act to stabilize the processing conditions within the reaction chamber, thereby achieving very stable/uniform processing results over the course of processing many batches of wafers, and minimizing radical loss. Also described are a number of techniques that may be used to restore the protective coating after the coated chamber component is used to process semiconductor wafers.
    Type: Grant
    Filed: April 16, 2018
    Date of Patent: September 1, 2020
    Assignee: Lam Research Corporation
    Inventors: Damodar Shanbhag, Guangbi Yuan, Thadeous Bamford, Curtis Warren Bailey, Tony Kaushal, Krishna Birru, William Schlosser, Bo Gong, Fengyuan Lai, Leonard Wai Fung Kho, Anand Chandrashekar, Andrew H. Breninger, Chen-Hua Hsu, Geoffrey Hohn, Gang Liu, Rohit Khare, Huatan Qiu
  • Publication number: 20190185999
    Abstract: Forming a protective coating ex situ in an atomic layer deposition process to coat one or more chamber components subsequently installed in a reaction chamber provides a number of benefits over more conventional coating methods such as in situ deposition of an undercoat. In certain cases the protective coating may have a particular composition such as aluminum oxide, aluminum fluoride, aluminum nitride, yttrium oxide, and/or yttrium fluoride. The protective coating may help reduce contamination on wafers processed using the coated chamber component. Further, the protective coating may act to stabilize the processing conditions within the reaction chamber, thereby achieving very stable/uniform processing results over the course of processing many batches of wafers, and minimizing radical loss. Also described are a number of techniques that may be used to restore the protective coating after the coated chamber component is used to process semiconductor wafers.
    Type: Application
    Filed: April 16, 2018
    Publication date: June 20, 2019
    Inventors: Damodar Shanbhag, Guangbi Yuan, Thadeous Bamford, Curtis Warren Bailey, Tony Kaushal, Krishna Birru, William Schlosser, Bo Gong, Huatan Qiu, Fengyuan Lai, Leonard Wai Fung Kho, Anand Chandrashekar, Andrew H. Breninger, Chen-Hua Hsu, Geoffrey Hohn, Gang Liu, Rohit Khare
  • Publication number: 20190137888
    Abstract: A liquid immersion lithography apparatus includes a projection system having a final optical element, a stage movable in a scanning direction beneath the projection system and arranged to support a substrate, and a nozzle member disposed to surround at least a lower part of the final optical element. The nozzle member has a first aperture disposed on one side of the final optical element and a second aperture disposed on an other side of the final optical element. During exposure, immersion liquid is supplied and recovered by the nozzle member using the first and second apertures to provide a flow of the immersion liquid across an end surface of the final optical element. The flow of the immersion liquid across the end surface of the final optical element is across the scanning direction.
    Type: Application
    Filed: January 3, 2019
    Publication date: May 9, 2019
    Applicant: NIKON CORPORATION
    Inventors: Alex Ka Tim POON, Leonard Wai Fung KHO
  • Patent number: 10203610
    Abstract: A liquid immersion lithography apparatus includes a projection system having a final optical element and a nozzle member having a first opening disposed on a first side of the final optical element and from which an immersion liquid is supplied, a second opening disposed on a second side of the final optical element and from which the immersion liquid is recovered, and a liquid recovery portion disposed to surround a path of an exposure beam and from which the immersion liquid is recovered. A tank is fluidicly connected to the liquid recovery portion of the nozzle member. During exposure of a substrate to the exposure beam, an upper surface of the substrate faces the liquid recovery portion, and the immersion liquid is supplied from the first opening while performing liquid recovery from the second opening and the liquid recovery portion.
    Type: Grant
    Filed: October 18, 2017
    Date of Patent: February 12, 2019
    Assignee: NIKON CORPORATION
    Inventors: Alex Ka Tim Poon, Leonard Wai Fung Kho
  • Publication number: 20180039187
    Abstract: A liquid immersion lithography apparatus includes a projection system having a final optical element and a nozzle member having a first opening disposed on a first side of the final optical element and from which an immersion liquid is supplied, a second opening disposed on a second side of the final optical element and from which the immersion liquid is recovered, and a liquid recovery portion disposed to surround a path of an exposure beam and from which the immersion liquid is recovered. A tank is fluidicly connected to the liquid recovery portion of the nozzle member. During exposure of a substrate to the exposure beam, an upper surface of the substrate faces the liquid recovery portion, and the immersion liquid is supplied from the first opening while performing liquid recovery from the second opening and the liquid recovery portion.
    Type: Application
    Filed: October 18, 2017
    Publication date: February 8, 2018
    Applicant: NIKON CORPORATION
    Inventors: Alex Ka Tim POON, Leonard Wai Fung KHO
  • Patent number: 9817319
    Abstract: A liquid immersion lithography apparatus includes a projection system having a final optical element and a nozzle member having a first opening disposed on a first side of the final optical element and from which an immersion liquid is supplied, a second opening disposed on a second side of the final optical element and from which the immersion liquid is recovered, and a liquid recovery portion disposed to surround a path of an exposure beam and from which the immersion liquid is recovered. A tank is fluidicly connected to the liquid recovery portion of the nozzle member. During exposure of a substrate to the exposure beam, an upper surface of the substrate faces the liquid recovery portion, and the immersion liquid is supplied from the first opening while performing liquid recovery from the second opening and the liquid recovery portion.
    Type: Grant
    Filed: December 29, 2016
    Date of Patent: November 14, 2017
    Assignee: NIKON CORPORATION
    Inventors: Alex Ka Tim Poon, Leonard Wai Fung Kho
  • Publication number: 20170108784
    Abstract: A liquid immersion lithography apparatus includes a projection system having a final optical element and a nozzle member having a first opening disposed on a first side of the final optical element and from which an immersion liquid is supplied a second opening disposed on a second side of the final optical element and from which the immersion liquid is recovered, and a liquid recovery portion disposed to surround a path of an exposure beam and from which the immersion liquid is recovered. A tank is fluidicly connected to the liquid recovery portion of the nozzle member. During exposure of a substrate to the exposure beam, an upper surface of the substrate faces the liquid recovery portion, and the immersion liquid is supplied from the first opening while performing liquid recovery from the second opening and the liquid recovery portion.
    Type: Application
    Filed: December 29, 2016
    Publication date: April 20, 2017
    Applicant: NIKON CORPORATION
    Inventors: Alex Ka Tim POON, Leonard Wai Fung KHO
  • Patent number: 9547243
    Abstract: An immersion lithography system and method exposes a substrate through a liquid. The substrate is exposed through the liquid, which is provided between a final optical element of a projection lens and the substrate. The liquid is recovered from an upper surface of the substrate via a recovery opening of an immersion apparatus under which the substrate is positioned, the immersion apparatus being disposed around the final optical element of the projection lens. The a pressure for recovering the liquid from the upper surface of the substrate via the recovery opening is controlled by a pressure control system, the pressure control system having a first tank connected to the recovery opening via a recovery flow line and a vacuum regulator to control a pressure in the first tank.
    Type: Grant
    Filed: October 21, 2014
    Date of Patent: January 17, 2017
    Assignee: NIKON CORPORATION
    Inventors: Alex Ka Tim Poon, Leonard Wai Fung Kho
  • Patent number: 9329492
    Abstract: An immersion liquid confinement apparatus confines an immersion liquid in an immersion area that includes a gap between a projection system and an object of exposure in an immersion lithography system. The apparatus also recovers the immersion liquid from the immersion area. The apparatus includes an aperture through which a patterned image is projected, an outlet, a first chamber into which the immersion liquid is recovered through the outlet, and a second chamber into which the immersion liquid is recovered through a porous member from the first chamber. The porous member has a first surface contacting the first chamber and a second surface contacting the second chamber. A vertical position of a first portion of the first surface is different from a vertical position of a second portion of the first surface.
    Type: Grant
    Filed: June 27, 2013
    Date of Patent: May 3, 2016
    Assignee: NIKON CORPORATION
    Inventors: Alex Ka Tim Poon, Leonard Wai Fung Kho, Derek Coon