Abstract: A feed injector may have a body having an outer wall and an inner wall with a first conduit formed between the outer wall and the inner wall. The first conduit is configured to receive a atomizing gas. Additionally, a second conduit may be formed by the inner wall, and the second conduit is configured to receive a liquid. The first conduit and the second conduit are separated by the inner wall. Further, a mixing chamber may be provided at an outlet of the first conduit and an outlet of the second conduit. The atomizing gas from the first conduit and the liquid from the second conduit hit and/or mix together in the mixing chamber to form liquid droplets and a mixture of the atomizing gas and the liquid. Furthermore, a flow cone may have a first end in the second conduit and a second end in the mixing chamber.

Abstract: A feed injector may have a body having an outer wall and an inner wall with a first conduit formed between the outer wall and the inner wall. The first conduit is configured to receive a atomizing gas. Additionally, a second conduit may be formed by the inner wall, and the second conduit is configured to receive a liquid. The first conduit and the second conduit are separated by the inner wall. Further, a mixing chamber may be provided at an outlet of the first conduit and an outlet of the second conduit. The atomizing gas from the first conduit and the liquid from the second conduit hit and/or mix together in the mixing chamber to form liquid droplets and a mixture of the atomizing gas and the liquid. Furthermore, a flow cone may have a first end in the second conduit and a second end in the mixing chamber.

Abstract: Disclosed herein is a cyclone for separating fine particles from a gas. The cyclone includes a cyclone body having an upper end with an inlet and a lower end with a particulate outlet, gas outlet tube with an upper end that extends upwardly into the lower end of the cyclone body, and a vortex breaker. The upper end of the gas outlet tube is connected to the lower end of the cyclone body by a slip joint. The configuration of the cyclone provides for efficient removal of fine particles as compared to conventional techniques. A vessel containing cyclones, and methods of separation using the cyclones and vessel, also are disclosed.

Abstract: An apparatus for the countercurrent contacting of a gas and downflowing solid particles includes a housing and a plurality of baffles positioned within the housing. The baffles are arranged in at least first and second vertically spaced levels in successively lower position, each of the first and second levels including a row of at least two baffles oriented parallel to one another and inclined from horizontal so as to facilitate movement of the solid particles and provide the maximum area for flow. Baffles are oriented so as to laterally shift the direction of downflowing particles transversely as the particles move from one level to the next lower level and avoid channeling of the phases. The number of baffles, length and spacing is optimized to provide maximum interfacial area for interaction between the phases.

Abstract: An apparatus and method for processing different feeds in a fluid catalytic cracking unit are disclosed which result in improved yields of C3, C4 and gasoline range hydrocarbons as compared to conventional systems. The process comprises injecting a main hydrocarbon feed into a catalyst-containing riser reactor through a plurality of main feed injectors, and injecting a light hydrocarbon feed into the riser reactor at a location upstream from the main feed injectors and downstream from a control valve such as a regenerated catalyst slide valve, the light feed being injected in a region having a high density of catalyst particles. The light feed is injected in a dispersed way such the amount of feed injected corresponds to the density of catalyst particles at that particular point, with greater amounts of feed being injected at locations having a large number of catalyst particles.

Abstract: A process for the fluid catalytic cracking of hydrocarbons includes contacting relatively heavy hydrocarbons with a fluidized particulate catalyst in a reaction zone under catalytic cracking conditions to convert at least some of the heavy hydrocarbons to light olefins having from 3 to 4 carbon atoms, conveying a reaction mixture containing spent catalyst particles and a gaseous stream containing the light olefins and other reaction products to a cyclone separation system directly connected to the reaction zone, at least part of the cyclone separation system being positioned within an interior space enclosed by a vessel, the interior space including a stripping region and an upper region in which the cyclone separation system is positioned. The cyclone separation system includes at least one cyclone connected directly to the reaction zone and having an interior pressure at least 0.05 psig lower than the pressure in the stripping region.

Abstract: An apparatus for the countercurrent contacting of a gas and downflowing solid particles includes a housing and a plurality of baffles positioned within the housing. The baffles are arranged in at least first and second vertically spaced levels in successively lower position, each of the first and second levels including a row of at least two baffles oriented parallel to one another and inclined from horizontal so as to facilitate movement of the solid particles and provide the maximum area for flow. Baffles are oriented so as to laterally shift the direction of downflowing particles transversely as the particles move from one level to the next lower level and avoid channeling of the phases. The number of baffles, length and spacing is optimized to provide maximum interfacial area for interaction between the phases.