Abstract: A method and apparatus for producing a paper product having a surface with enhanced gloss. The method includes the following steps: applying a continuous layer of an impressionable coating material to a paper product; contacting the layer of coating material with a polymer release film having a smooth and glossy surface substantially free of defects, the surface having non-adhering and release characteristics; and solidifying the coating material during contact with the release film. Using this technique, a smooth and glossy surface of the release film is substantially imparted to a surface of the layer of solidified coating material. In the case of clay-coated substrates, the coating is solidified by heating, whereas in the case of polyethylene-coated substrates, the coating is solidified by cooling. The end product is a coated substrate in which the coating has a glossy surface to which the texture of a film has been imparted.

Abstract: A method and apparatus for producing a paper product having a surface with enhanced gloss. The method includes the following steps: Applying a continuous layer of an impressionable coating material to a paper product; contacting the layer of coating material with a polymer release film having a smooth and glossy surface substantially free of defects, the surface having non-adhering and release characteristics; and solidifying the coating material during contact with the release film. Using this technique, a smooth and glossy surface of the release film is substantially imparted to a surface of the layer of solidified coating material. In the case of clay-coated substrates, the coating is solidified by heating, whereas in the case of polyethylene-coated substrates, the coating is solidified by cooling. The end product is a coated substrate in which the coating has a glossy surface to which the texture of a film has been imparted.

Abstract: An efficient, inexpensive, in-line process is provided for producing additive-impregnated corrugated board, such as those having excellent rigid-when-wet and rigid-when-humid strengths. The process comprises applying an additive, such as water- and moisture-resistant resin, flame retardant, fire proofing agent, fungicide, mold-inhibitor, insecticide, or the like, in the form of a collapsible foam of a dispersion or solution of the additive to the corrugated medium, and desirably the liners, at the time the corrugated board is being formed.