Abstract: The invention relates to a process for preparing lower olefins from an oxygenate, the process comprising: subjecting C4 hydrocarbons obtained in an oxygenate-to-olefins conversion step to extractive distillation to an etherification step to convert isobutene into an alkyl tertiary butyl ether to obtain an isobutene-depleted C4 hydrocarbon stream and alkyl tertiary-butyl ether; subjecting the isobutene-depleted C4 hydrocarbon stream to extractive distillation to obtain a stream enriched in unsaturated C4 hydrocarbons and a stream enriched in saturated C4 hydrocarbons; and recycling at least part of the stream enriched in unsaturated C4 hydrocarbons and/or at least part of the alkyl tertiary-butyl ether to the oxygenate-to-olefins conversion step.

Abstract: Process for the regeneration of an at least partially coked molecular sieve catalyst comprising introducing the at least partially coked catalyst into a regenerator; introducing into the regenerator an oxygen-containing gas to regenerate at least part of the at least partially coked catalyst, thereby producing a gaseous mixture and at least partially regenerated catalyst; separating at least partially regenerated catalyst and at least part of the gaseous mixture; and analyzing the composition of the gaseous mixture to control the burning rate of the coke present on the at least partially coked catalyst in the regenerator by adjusting the mass flow rate of the oxygen-containing gas on the basis of the analysis of the gaseous mixture.

Abstract: A catalyst return apparatus is disclosed as well as a riser reactor system comprising the conduit apparatus and a riser reactor, the conduit apparatus comprising a catalyst return conduit and at least two flow control devices in series, each flow control device arranged to control the flow of fluid through the conduit, wherein the length of the catalyst return conduit is more than 20 m. A process for reacting a feedstock in a riser reactor system comprising a riser reactor, the catalyst return apparatus and, and a stage vessel, the process comprising: holding a fluid comprising the catalyst in the at least one stage vessel for a residence time of at least 10 seconds.

Abstract: The invention relates to a process for preparing lower olefins from an oxygenate, the process comprising subjecting C4 hydrocarbons obtained in an oxygenate-to-olefins conversion step to extractive distillation to obtain a stream enriched in unsaturated C4 hydrocarbons comprising isobutene and n-butenes, and a stream enriched in saturated C4 hydrocarbons; converting the isobutene in the stream enriched in unsaturated C4 hydrocarbons into an alkyl tertiary butyl ether to obtain an isobutene-depleted unsaturated C4 hydrocarbon stream and alkyl tertiary-butyl ether; and recycling at least part of the isobutene-depleted unsaturated C4 hydrocarbon stream and/or at least part of the alkyl tertiary-butyl ether, optionally after conversion into tertiary butanol and/or isobutene, to the oxygenate-to-olefins conversion step.

Abstract: An olefin is prepared from an alkyl alcohol in a process which comprises the steps: a) converting the alkyl alcohol into a dialkylether over a first catalyst, to yield a hot dialkylether product stream containing alkyl alcohol, dialkylether and water; b) cooling the hot dialkylether product stream at least partly by indirect heat exchange with a cold dialkylether product stream to below the dew point of water at the prevailing conditions to obtain a gas-liquid mixture; c) separating the obtained mixture into a liquid water-containing stream and a vaporous dialkylether-rich stream; d) subjecting at least part of the vaporous dialkylether-rich stream, as the cold dialkylether product stream in step b), to heat exchange with the hot dialkylether product stream, to yield a heated dialkylether-rich feed; and e) converting the heated dialkylether-rich feed to an olefin over a second catalyst.

Abstract: The present invention provides a process for producing olefins, comprising: a. cracking an ethane-comprising feed in a cracking zone under cracking conditions to obtain at least olefins and hydrogen; b. converting an oxygenate feedstock in an oxygenate-to-olefin zone to obtain at least olefins; wherein at least part of the oxygenate feedstock is obtained by providing hydrogen obtained in step a) and a feed containing carbon monoxide and/or carbon dioxide to an oxygenate synthesis zone and synthesizing oxygenates. In another aspect the invention provides an integrated system for producing olefins.

Abstract: The invention relates to an integrated process for preparing an epoxide from an oxygenate, wherein the production of a lower olefin from the oxygenate and the subsequent epoxidation of the lower olefin is combined and wherein isobutene, a by-product of the lower olefin production, is converted into a hydroperoxide that is used for the conversion of the lower olefin into the corresponding epoxide.

Abstract: The invention relates to an integrated process for preparing an epoxide from an oxygenate, wherein the oxygenate is converted into a lower olefin and the lower olefin is subsequently epoxidised, and wherein isobutane obtained after hydrogenation and subsequent normal/iso separation of C4 hydrocarbons obtained as by-product of the oxygenate conversion, is converted into a hydroperoxide that is used for the conversion of the lower olefin into the corresponding epoxide.

Abstract: Process for the preparation of an olefinic product, which process comprises reacting an oxygenate feedstock and an olefinic co-feed in a reactor in the presence of an oxygenate conversion catalyst comprising a molecular sieve having one-dimensional 10-membered ring channels, and a further molecular sieve having more-dimensional channels, wherein the weight ratio between the one-dimensional molecular sieve and the further molecular sieve is in the range of from 1:1 to 100:1, to prepare an olefinic reaction effluent; separating the olefinic reaction effluent into at least a first olefinic fraction and a second olefinic fraction; recycling at least part of the second olefinic fraction; and recovering at least part of the first olefinic fraction as olefinic product.

Abstract: A catalyst return apparatus is disclosed as well as a riser reactor system comprising the conduit apparatus and a riser reactor, the conduit apparatus comprising a catalyst return conduit and at least two flow control devices in series, each flow control device arranged to control the flow of fluid through the conduit, wherein the length of the catalyst return conduit is more than 20 m. A process for reacting a feedstock in a riser reactor system comprising a riser reactor, the catalyst return apparatus and, and a stage vessel, the process comprising: holding a fluid comprising the catalyst in the at least one stage vessel for a residence time of at least 10 seconds.

Abstract: The present invention provides a process for preparing ethylene and/or propylene, comprising the steps of: a) providing an oxygenate-comprising feedstock; b) contacting the oxygenate-comprising feedstock with a molecular sieve-comprising catalyst at a temperature in the range of from 450 to 700° C. and converting at least part of the oxygenate into an olefinic product comprising ethylene and/or propylene; and c) retrieving the olefinic product, wherein the oxygenate-comprising feedstock comprises in the range of from 1 to 97 wt % of at least one tert-alkyl ether selected from the group MTBE, ETBE, TAME and TAEE, based on the weight of the oxygenates in the oxygenate-comprising feedstock, and further comprises methanol and/or DME.

Abstract: The invention provides a process for preparing olefins, comprising: (a) reacting an oxygenate and/or olefinic feed in a first reactor in the presence of a molecular sieve catalyst to form a first effluent comprising olefins; (b) fractionating at least part of the first effluent into an olefinic product fraction comprising ethylene and propylene and an olefinic product fraction comprising olefins containing 4 or more carbon atoms; (c) subjecting a paraffin-containing hydrocarbon feedstock in a second reactor to a steam cracking process to form a second effluent comprising olefins including butadiene; (d) fractionating the second effluent into an olefinic product fraction comprising ethylene and/or propylene and an olefinic product fraction comprising mono-olefins containing 4 or more carbon atoms; and (e) recycling the olefinic product fraction comprising at least part of the ethylene and/or propylene as obtained in step (d) to the reactor in step (a).

Abstract: The present invention provides a method for start-up of an Oxygenate-to-Olefins process, which process comprises the steps: a) providing an oxygenate-comprising feedstock to an Oxygenate-to-Olefins reaction zone and contacting the feedstock with a zeolite-comprising catalyst at a temperature in the range of from 450 to 700° C. ° C., to obtain an reaction product containing olefins; b) separating the reaction product obtained in step a) in at least a product fraction containing ethylene and/or propylene and a product fraction containing C4+ olefins; c) recycling at least part of the C4+ olefins in the product fraction containing C4+ olefins to the Oxygenate-to-Olefins reaction zone in step (a), characterized in that upon start-up the oxygenate-comprising feedstock initially comprises a first amount of externally supplied tert-alkyl ether and subsequently the amount of externally supplied tert-alkyl ether in the oxygenate-comprising feedstock is reduced.

Abstract: A catalyst return apparatus is disclosed as well as a riser reactor system comprising the conduit apparatus and a riser reactor, the conduit apparatus comprising a catalyst return conduit and at least two flow control devices in series, each flow control device arranged to control the flow of fluid through the conduit, wherein the length of the catalyst return conduit is more than 20 m. A process for reacting a feedstock in a riser reactor system comprising a riser reactor, the catalyst return apparatus and, and a stage vessel, the process comprising: holding a fluid comprising the catalyst in the at least one stage vessel for a residence time of at least 10 seconds.

Abstract: The present invention provides a process for preparing ethylene and/or propylene and an iso-olefin-depleted olefinic product, comprising the steps of: a) providing a C5 hydrocarbon-comprising stream, comprising C5 cyclopentene and C5 iso-olefins; b) subjecting the C5 hydrocarbon-comprising stream to an etherification process with methanol and/or ethanol wherein at least part of the C5 iso-olefins are converted with methanol and/or ethanol to an tert-alkyl ether, and retrieving an etherification product stream; c) separating at least part of the etherification product stream into at least an ether-enriched stream and a first iso-olefin-depleted olefinic product; d) converting at least part of the tert-alkyl ether in the ether-enriched stream to ethylene and/or propylene by contacting at least part of the ether-enriched stream with a molecular sieve-comprising catalyst at a temperature in the range of from 350 to 1000° C. and retrieving a second olefinic product comprising ethylene and/or propylene.

Abstract: The present invention provides a process for preparing ethylene and/or propylene, wherein an oxygenate feedstock is contacted with a zeolite-comprising catalyst at a temperature in the range of from 500 to 700° C. to obtain a reactor effluent comprising ethylene and/or propylene and the oxygenate feedstock is contacted with the catalyst in a riser reactor having a reactor wall defining a flow trajectory towards a downstream outlet for reactor effluent, wherein at least oxygenate feedstock and catalyst are provided at one or more upstream inlets of the riser reactor and wherein C5 olefins are admitted to the riser reactor at one or more of locations along the length of the flow trajectory. The invention further provides a reaction system suitable for preparing ethylene and propylene.

Abstract: The present invention provides a process for preparing ethylene and/or propylene, comprising the steps of contacting a stream comprising C4+ olefins with a zeolite-comprising catalyst to retrieve an olefinic product stream comprising ethylene and/or propylene, and a C4+ hydrocarbon fraction, comprising paraffins, normal olefins and iso-olefins. The C4+ hydrocarbon fraction is subjected to an etherification process with wherein at least part of the iso-olefins are converted with methanol and/or ethanol to an tert-alkyl ether and an etherification product stream is retrieved and separated into an ether-enriched stream and an iso-olefin-depleted C4+ hydrocarbon stream. Part of the iso-olefin-depleted C4+ hydrocarbon stream from the process to purge part of the paraffinic C4+ hydrocarbons while another part of the iso-olefin-depleted C4+ hydrocarbon stream is recycled.

Abstract: A riser reactor system comprising a riser reactor and a catalyst feed device for fluidized catalyst, the riser reactor having a riser interior in which catalyst is flowing during normal operation, and the feed device comprising an annular trough surrounding the riser interior, the annular trough having an upstream opening for receiving fluidized catalyst, and at least one substantially circumferential downstream opening providing fluid communication between the trough and the riser interior; and a process for the preparation of an olefinic product using a riser reactor system as claimed in any one of the preceding claims, the process comprising reacting an oxygenate feedstock in the presence of an oxygenate conversion catalyst under oxygenate-to-olefin conversion conditions in the riser reactor system, to obtain the olefinic product.

Abstract: Process for the preparation of ethylene and/or propylene comprising reacting an oxygenate feed and an olefinic co-feed in a reactor in the presence of a zeolite catalyst to prepare an olefinic reaction mixture; wherein the olefinic co-feed is partially obtained from an olefinic refinery stream and partially obtained from a olefinic recycle stream.

Abstract: The present invention provides a process for producing ethylene oxide, comprising (a) cracking an ethane-comprising feed in a cracking zone under cracking conditions to obtain olefins including at least ethylene and hydrogen; (b) converting an oxygenate feedstock in an oxygenate-to-olefin zone to obtain olefins, including at least ethylene; providing at least part of the ethylene obtained in step (a) and /or (b) to an ethylene oxidation zone together with a feed containing oxygen and oxidizing ethylene to obtain at least ethylene oxide and carbon dioxide. At least part of the oxygenate feedstock is obtained by providing carbon dioxide obtained in step (c) and a feed containing hydrogen to an oxygenate synthesis zone and synthesizing oxygenates, which feed containing hydrogen comprises hydrogen obtained in step (a).