Abstract: An optical element including an array of microlenses, a pinhole mask, and a wavelength selective filter is described. The pinhole mask includes an array of pinholes with each pinhole in the array of pinholes aligned with a microlens in the first array of microlenses. The wavelength selective filter is adapted to transmit a first light ray having a first wavelength and transmitted from a first microlens in the array of microlenses through a first pinhole in the array of pinholes aligned with the first microlens, and to attenuate a second light ray having the first wavelength and transmitted from the first microlens through a second pinhole in the array of pinholes aligned with a second microlens in the first array of microlenses adjacent to the first microlens.

Abstract: An enhanced breakdown strength dielectric material includes a base dielectric layer having first and second opposing major surfaces. A first stress mitigating layer is disposed on the first major surface of the base dielectric layer. A second stress mitigating layer disposed on the second major surface of the base dielectric layer. A volume conductivity of at least one of the first and second stress mitigating layers is at least 2 times a volume conductivity of the base dielectric layer.

Abstract: An enhanced breakdown strength dielectric material comprises a base dielectric layer having first and second opposing major surfaces. A first stress mitigating layer is disposed on the first major surface of the base dielectric layer. A second stress mitigating layer disposed on the second major surface of the base dielectric layer. A volume conductivity of at least one of the first and second stress mitigating layers is at least 2 times a volume conductivity of the base dielectric layer.

Abstract: A terminal connection device comprises a contiguous body disposed onto an inner conductor. The inner conductor includes a first end mateable with a power cable connector and a second end. The body comprises a multilayer structure having an inner conductive or semiconductive layer disposed over at least a portion of the power cable connector, an insulating layer and an outer conductive or semiconductive layer. The body surrounds the first end of the inner conductor and extending towards the second end of the inner conductor. The body can also include an electrically isolated section of conductive or semiconductive material. The terminal connection device can be a fully integrated structure, having a pre-installed connection interface, or the terminal connection device can be configured as an adapter which can be mounted in the field to a connection interface.

Abstract: Methods and systems for forming a displacement scale comprising TIR prisms on a substrate are described. A system for forming the displacement scale includes one or more rollers having a pattern of total internal reflection (TIR) prism features in negative relief. As the rollers are rotated, the scale is formed on the substrate. The rollers may also include pattern features in negative relief. Rotation of the rollers simultaneously forms the displacement scale and the pattern features on the substrate. The TIR prism features of the displacement scale may be oriented to provide measurement of one or more of lateral displacement, longitudinal displacement and angular displacement.

Abstract: Methods and systems for determining longitudinal position of an elongated web are described. Sensors are used to detect one or more substantially continuous fiducial marks disposed longitudinally on the web. The sensors generate signals associated with the fiducial marks. A position detector receives the signals and determines a longitudinal position of the web using the sensor signals. The fiducial marks may be periodic fiducial marks, such as sine and/or cosine marks on the web and/or may be piecewise continuous marks. The coarse longitudinal position of the web can be determined based on periodically recurring features of the fiducial marks. The fine longitudinal position can be determined based on continuous portions of the fiducial marks between the periodically recurring features.

Abstract: A terminal connection device comprises a contiguous body disposed onto an inner conductor. The inner conductor includes a first end mateable with a power cable connector and a second end. The body comprises a multilayer structure having an inner conductive or semiconductive layer disposed over at least a portion of the power cable connector, an insulating layer and an outer conductive or semiconductive layer. The body surrounds the first end of the inner conductor and extending towards the second end of the inner conductor. The body can also include an electrically isolated section of conductive or semiconductive material. The terminal connection device can be a fully integrated structure, having a pre-installed connection interface, or the terminal connection device can be configured as an adapter which can be mounted in the field to a connection interface.

Abstract: Methods and systems for indicating the displacement of a flexible web are described. An elongated, flexible web includes an integral scale having scale features configured to modulate energy directed towards the web. A transport mechanism provides relative movement between the web relative to a transducer. The transducer detects energy modulated by the scale features and generates a signal indicting a continuous web displacement based on the modulated energy.

Abstract: A method includes providing a substrate having a layer of photosensitive material thereon and a mask having contiguous first, second, and third portions; and sequentially: i) scanning the first portion with a light beam at a first rate and subsequently impinges on the photosensitive material at an exposure zone; ii) fixing the scanning within the second portion; and iii) resuming scanning through the third portion. Throughout the process the substrate moves through the exposure zone. An apparatus for carrying out the process includes a light beam source, a mask mount, a mask stage, a conveyor assembly, and at least one optical element for manipulating the light beam into a rectangular light beam.

Abstract: The present disclosure is directed to a process for making a tooling that may subsequently be used to make a microstructured article. The process detailed herein describes the formation of microstructured tooling structures in patterns to form microstructured arrays on a substrate to create the master tool. The process comprises providing a partially transparent substrate coated with a photo-polymerizable liquid on a first surface of the substrate. The master tool created can subsequently be used to fashion replication tools which in turn can be used to make light guides.

Abstract: A method includes providing a substrate having a layer of photosensitive material thereon and a mask having contiguous first, second, and third portions; and sequentially: i) scanning the first portion with a light beam at a first rate and subsequently impinges on the photosensitive material at an exposure zone; ii) fixing the scanning within the second portion; and iii) resuming scanning through the third portion. Throughout the process the substrate moves through the exposure zone. An apparatus for carrying out the process includes a light beam source, a mask mount, a mask stage, a conveyor assembly, and at least one optical element for manipulating the light beam into a rectangular light beam.

Abstract: Methods and systems for forming a displacement scale comprising TIR prisms on a substrate are described. A system for forming the displacement scale includes one or more rollers having a pattern of total internal reflection (TIR) prism features in negative relief. As the rollers are rotated, the scale is formed on the substrate. The rollers may also include pattern features in negative relief. Rotation of the rollers simultaneously forms the displacement scale and the pattern features on the substrate. The TIR prism features of the displacement scale may be oriented to provide measurement of one or more of lateral displacement, longitudinal displacement and angular displacement.

Abstract: Methods and systems for indicating the displacement of a flexible web are described. An elongated, flexible web includes an integral scale having scale features configured to modulate energy directed towards the web. A transport mechanism provides relative movement between the web relative to a transducer. The transducer detects energy modulated by the scale features and generates a signal indicting a continuous web displacement based on the modulated energy.

Abstract: Methods and systems for determining the displacement of a substrate using a scale comprising TIR scale features are described. A scale that includes a number of total internal reflection (TIR) prisms as scale elements is disposed on the substrate. Light directed towards the scale is modulated by the TIR prisms. A signal indicating a displacement of the substrate is generated based on the modulated light. The signal 10 may be used to determine the web position, to control web movement, and/or to measure various web parameters.

Abstract: Methods and systems for determining longitudinal position of an elongated web are described. Sensors are used to detect one or more substantially continuous fiducial marks disposed longitudinally on the web. The sensors generate signals associated with the fiducial marks. A position detector receives the signals and determines a longitudinal position of the web using the sensor signals. The fiducial marks may be periodic fiducial marks, such as sine and/or cosine marks on the web and/or may be piecewise continuous marks. The coarse longitudinal position of the web can be determined based on periodically recurring features of the fiducial marks. The fine longitudinal position can be determined based on continuous portions of the fiducial marks between the periodically recurring features.

Abstract: A calibration system for a rotary encoder comprises a rotary encoder disposed on a manufacturing substrate, the rotary encoder including an encoder pattern. The calibration system also includes a calibration pattern written onto a surface of the substrate, the calibration pattern comprising a ring that includes a grating pattern, where a radial position of the grating pattern corresponds to an error value of the position of the encoder pattern. A method of calibrating the errors of a rotary encoder and a method of fabricating a high resolution rotary encoder on a surface of a manufacturing substrate are also provided.

Abstract: A calibration system for a rotary encoder comprises a rotary encoder disposed on a manufacturing substrate, the rotary encoder including an encoder pattern. The calibration system also includes a calibration pattern written onto a surface of the substrate, the calibration pattern comprising a ring that includes a grating pattern, where a radial position of the grating pattern corresponds to an error value of the position of the encoder pattern. A method of calibrating the errors of a rotary encoder and a method of fabricating a high resolution rotary encoder on a surface of a manufacturing substrate are also provided.

Abstract: A system and method for fabricating structures in an optical substrate. An optical element produces first and second write beams that intersect at a first intersection location at the optical substrate. The first intersection location includes a fringe pattern produced by the first and second write beams. The optical element also produces first and second reference beams that intersect and are recombined at a second intersection location in substantially the same plane as the first intersection location. A controller then controls relative positioning between the optical substrate and the fringe pattern based on a signal derived from the recombined first and second reference beams.

Abstract: A system and method for fabricating structures in an optical substrate. An optical element produces first and second write beams that intersect at a first intersection location at the optical substrate. The first intersection location includes a fringe pattern produced by the first and second write beams. The optical element also produces first and second reference beams that intersect and are recombined at a second intersection location in substantially the same plane as the first intersection location. A controller then controls relative positioning between the optical substrate and the fringe pattern based on a signal derived from the recombined first and second reference beams.

Abstract: A polarization transformer can be constructed using a continuously adjustable polarization transforming device and a limited-range adjustable polarization transforming device. In general, the response time of the limited-range adjustable polarization transforming device is faster than that of the continuously adjustable polarization transforming device. When the two devices are properly controlled using error signals derived from a transformed optical signal, the polarization state of the optical signal can be adjusted with sufficient speed and without the loss of control associated with reset cycles.