Abstract: This disclosure details exemplary battery pack designs for use in electrified vehicles. Exemplary battery packs may include a polymer-based enclosure assembly having features for thermally managing internal components of the battery pack. In some embodiments, the enclosure assembly may include molded-in fluid channels or molded-in tubing for establishing a cooling circuit of the battery pack. In other embodiments, the enclosure assembly may include molded-in channels that receive tubing for establishing a cooling circuit of the battery pack.

Abstract: This disclosure describes electric vehicle supply equipment (EVSE) connectors for synchronizing and controlling charging between multiple electric vehicle supply equipment and an electrified vehicle. An exemplary EVSE connector is connectable to a charge port assembly of an electrified vehicle and includes a first port configured to receive a first charger coupler of a first EVSE and a second port configured to receive a second charger coupler of a second EVSE. The EVSE connector further includes a control system for coordinating charging operations between the first and second EVSE and the electrified vehicle.

Abstract: An electrified vehicle includes a traction battery and a battery thermal control system. A controller is configured to receive an initial regenerative braking capability and operation the battery thermal control system to precondition the traction battery during a charge event to a temperature that corresponds to the initial regenerative braking capability such that, during a subsequent drive cycle, the regenerative braking capability is at least equal to the initial regenerative braking capability for at least a predetermined duration into the subsequent drive cycle.

Abstract: A power converter for an electric vehicle include a connection interface for coupling an external battery to a first bus. The power converter includes a first set of switching devices configured to transfer power between a charge port and the first bus, and a second set of switching devices configured to transfer power between the first bus and a second bus coupled to a traction battery. The power converter includes a controller programmed to control a voltage level of the first bus to different nominal operating voltages based in different operating modes.

Abstract: This disclosure describes electric vehicle supply equipment (EVSE) connectors for synchronizing and controlling charging between multiple electric vehicle supply equipment and an electrified vehicle. An exemplary EVSE connector is connectable to a charge port assembly of an electrified vehicle and includes a first port configured to receive a first charger coupler of a first EVSE and a second port configured to receive a second charger coupler of a second EVSE. The EVSE connector further includes a control system for coordinating charging operations between the first and second EVSE and the electrified vehicle.

Abstract: A system for a vehicle includes a bidirectional power converter, a vehicle controller configured to, in response to a pilot signal indicating a connection to a charging station, cause the converter to initiate power flow from the station to the vehicle, and an electric vehicle supply equipment (EVSE) controller configured to, in response to detecting a connection to another vehicle, generate the pilot signal to cause the converter to generate power to transfer to the another vehicle.

Abstract: An electrified vehicle includes a traction battery and a battery thermal control system. A controller is configured to receive an initial regenerative braking capability and operation the battery thermal control system to precondition the traction battery during a charge event to a temperature that corresponds to the initial regenerative braking capability such that, during a subsequent drive cycle, the regenerative braking capability is at least equal to the initial regenerative braking capability for at least a predetermined duration into the subsequent drive cycle.

Abstract: This disclosure details exemplary battery pack designs for use in electrified vehicles. Exemplary battery packs may include a polymer-based enclosure assembly having features for thermally managing internal components of the battery pack. In some embodiments, the enclosure assembly may include molded-in fluid channels or molded-in tubing for establishing a cooling circuit of the battery pack. In other embodiments, the enclosure assembly may include molded-in channels that receive tubing for establishing a cooling circuit of the battery pack.

Abstract: A power converter for an electric vehicle include a connection interface for coupling an external battery to a first bus. The power converter includes a first set of switching devices configured to transfer power between a charge port and the first bus, and a second set of switching devices configured to transfer power between the first bus and a second bus coupled to a traction battery. The power converter includes a controller programmed to control a voltage level of the first bus to different nominal operating voltages based in different operating modes.

Abstract: A system for a vehicle includes a bidirectional power converter, a vehicle controller configured to, in response to a pilot signal indicating a connection to a charging station, cause the converter to initiate power flow from the station to the vehicle, and an electric vehicle supply equipment (EVSE) controller configured to, in response to detecting a connection to another vehicle, generate the pilot signal to cause the converter to generate power to transfer to the another vehicle.