Abstract: A detection method includes: aligning, by a processor, first data with second data according to steps, in which the first data and the second data are associated with equipment for fabricating semiconductor devices; determining, by the processor, a first virtual area according to the first data; determining, by the processor, a second virtual area according to the second data; and displaying, by a display, a result of comparing the first virtual area and the second virtual area, to distinguish whether a fault event exists during the process.

Abstract: A novel reverse-tone mask method which is capable of eliminating metal overburden humps in a metal layer electroplated onto a substrate, is disclosed. Typically, the method includes providing a masking layer on a metal layer such as copper previously electroplated onto a substrate; depositing a photoresist layer on the masking layer; patterning the photoresist layer according to the size and location of the largest metal overburden humps in the metal layer; exposing the overburden humps by etching the masking layer according to the patterned photoresist layer; stripping the photoresist layer from the masking layer; subjecting the metal overburden humps to a first CMP or reverse electroplating process; removing the masking layer from the metal layer; and subjecting the metal layer to a second CMP or reverse electroplating process.

Abstract: A fabrication system. A plating tool generates a layer of conductive material on a substrate. A polishing tool uses a mechanical mechanism to remove the conductive material from the substrate. A metrology tool measures an electromagnetic signal induced in the conductive material using a non-destructive testing mechanism. A controller, coupled to the polishing and metrology tools, determines residue thickness and removal rate of the conductive material during the polishing process according to the measured electromagnetic signal, and adjusts process parameters for the plating and polishing tools accordingly.

Abstract: A novel reverse-tone mask method which is capable of eliminating metal overburden humps in a metal layer electroplated onto a substrate, is disclosed. Typically, the method includes providing a masking layer on a metal layer such as copper previously electroplated onto a substrate; depositing a photoresist layer on the masking layer; patterning the photoresist layer according to the size and location of the largest metal overburden humps in the metal layer; exposing the overburden humps by etching the masking layer according to the patterned photoresist layer; stripping the photoresist layer from the masking layer; subjecting the metal overburden humps to a first CMP or reverse electroplating process; removing the masking layer from the metal layer; and subjecting the metal layer to a second CMP or reverse electroplating process.