Abstract: A die casting mold may be made of an iron alloy including, by mass: about 1% to about 6% nickel, about 0.1% to about 5% copper, about 0.2% to about 2.5% aluminum, about 0.5% to about 2% manganese, and about 0.05% to about 0.2% carbon. The iron alloy may be formed into an initial shape of the die casting mold, heated to a temperature greater than or equal to about 900° C. and then cooled to form a supersaturated solid solution of iron and dissolved alloying elements. Then, the iron alloy may be heated at a temperature sufficient to precipitate intermetallic nanoparticles from the supersaturated solid solution to form an intermetallic precipitate phase dispersed throughout an iron-based matrix phase. A layer of iron alloy material disposed at and along a surface of the iron alloy may exhibit a deformed microstructure indicative of a machining direction.

Abstract: A plunger for die casting may include a front injector end made of an iron alloy including, by mass: about 1% to about 6% nickel, about 0.1% to about 5% copper, about 0.2% to about 2.5% aluminum, about 0.5% to about 2% manganese, and about 0.05% to about 0.2% carbon. The iron alloy may be formed into an initial shape of the front injector end, heated to a temperature greater than or equal to about 900° C. and then cooled to form a supersaturated solid solution of iron and dissolved alloying elements. Then, the iron alloy may be heated at a temperature sufficient to precipitate intermetallic nanoparticles from the supersaturated solid solution to form an intermetallic precipitate phase dispersed throughout an iron-based matrix phase. A chemical compound layer may be formed at and along a surface of the iron alloy by exposing the iron alloy to an oxygen-containing and/or nitrogen-containing environment.

Abstract: The present invention relates to a hot-working die steel, a heat treatment method thereof and a hot-working die. Specifically, the present invention discloses a hot-working die steel, its alloying composition comprises, by weight percentage, Cu: 2˜8%, Ni: 0.8˜6%, and Ni:Cu?0.4, C: 0˜0.2%, Mo: 0˜3%, W: 0˜3%, Nb: 0˜0.2%, Mn: 0˜0.8%, Cr: 0˜1%, the balance of Fe and other alloying elements and impurities. The present invention also discloses a heat treatment method for performing on the hot-working die steel. The present invention further discloses a hot-working die formed of the hot-working die steel underwent through heat treatment according to the heat treatment method.