Abstract: Provided is a curative part usable in a two-part curable composition. The curative part includes a liquid amine; a heterogeneous dispersant; and core-shell rubber particles having an elastomeric core and a (meth)acrylic shell. The core-shell rubber particles and the heterogeneous dispersant can be collectively shear-dispersed in the liquid amine such that the core-shell rubber particles are substantially non-aggregated and the curative part is phase-stable over a period of at least 3 months at ambient temperature. Advantageously, large amounts of core-shell rubber particles can thus be incorporated into a cured resin matrix, which can afford significantly enhanced impact performance.

Abstract: The composition includes a vinyl-substituted polysiloxane having at least two vinyl groups, a hydrosilylation catalyst, a hydrosilyl-substituted polysiloxane having at least two silicon-hydride groups, and a phosphorous-containing flame retardant encapsulated in a crosslinked, nitrogen-containing polymer. The composition may be a two-part composition including a first part and a second part. The first part includes a vinyl-substituted polysiloxane, a hydrosilylation catalyst, and a phosphorous-containing flame retardant encapsulated in a crosslinked, nitrogen-containing polymer. The second part includes a second vinyl-substituted polysiloxane and a hydrosilyl-substituted polysiloxane. A battery module including a plurality of battery cells and the composition at least partially encasing the plurality of battery cells is also disclosed.

Abstract: The battery module includes a plurality of battery cells electrically connected to one another, a silicone rubber foam at least partially covering the plurality of battery cells, and a flame barrier sheet at least partially covering the plurality of battery cells. The process includes dispensing a silicone rubber foam composition on at least one of the plurality of battery cells or the flame barrier sheet and placing the flame barrier sheet on the plurality of battery cells.

Abstract: A battery assembly comprises an assembly housing, a plurality of battery modules disposed within the assembly housing and electrically coupled to a busbar, and at least one ceramifiable pad disposed within the assembly housing. Each battery module comprises a plurality of individual cells disposed within a module housing. The at least one ceramifiable pad is disposed between at least one of: at least two of the individual cells, at least two of the battery modules, the busbar and the assembly housing, or at least one of the battery modules and the assembly housing. The ceramifiable pad comprises a ceramifiable composition. Heating the ceramifiable composition to a temperature between 600 and 1600° C., inclusive, results in a ceramified composition. Ceramifiable compositions and methods of making them are also disclosed.

Abstract: Compositions are provided including a chemical blowing agent, a silicone component including an average of more than one free-radically reactive group, and a free-radical initiator. Foam compositions are also provided including a foamed silicone thermoset polymer matrix, fragments of a free-radical initiator, and fragments of a chemical blowing agent. The present disclosure further provides a method of making a foam gasket including dispensing a flowable composition onto a surface of an article and solidifying the flowable composition to form the foam gasket on the surface of the article. The composition includes a chemical blowing agent and a crosslinkable silicone component, and is dispensed at a temperature sufficient to activate the chemical blowing agent. Also, a foam gasket is provided including a foamed silicone thermoplastic polymer matrix and fragments of a chemical blowing agent.

Abstract: Provided is a curative part usable in a two-part curable composition. The curative part includes a liquid amine; a heterogeneous dispersant; and core-shell rubber particles having an elastomeric core and a (meth)acrylic shell. The core-shell rubber particles and the heterogeneous dispersant can be collectively shear-dispersed in the liquid amine such that the core-shell rubber particles are substantially non-aggregated and the curative part is phase-stable over a period of at least 3 months at ambient temperature. Advantageously, large amounts of core-shell rubber particles can thus be incorporated into a cured resin matrix, which can afford significantly enhanced impact performance.

Abstract: The two-part composition includes a first part and a second part. The first part includes a vinyl-substituted polysiloxane, a hydrosilylation catalyst, expandable graphite comprising moisture, and first polymeric microspheres having been at least partially coated with inorganic filler. The second part includes a second vinyl-substituted polysiloxane, a hydrosilyl-substituted polysiloxane, and second polymeric microspheres having been at least partially coated with flame-retardant inorganic filler. The two-part composition is useful, for example, for curing into a sealant and making an assembly. The assembly has a first substrate and a second substrate with a cured product of the two-part composition in contact with the first substrate and the second substrate. Methods of making a sealant and an assembly are also described.

Abstract: Provided are two-part curable adhesives that can be suitable for use in industrial bonding applications, including aero-space and automotive bonding. The adhesives include a first part that contains an epoxy resin and a first oligomeric toughener. The adhesives further include a second part comprising a curative that is reactive with the epoxy resin at ambient conditions and a second oligomeric toughener. The first and second oligomeric tougheners are immiscible with each other at ambient conditions. Advantageously, the adhesives when cured can simultaneously display both high shear strength and high peel performance at elevated temperatures.

Abstract: Provided are two-part shimming adhesives comprising a base part and a hardener part that are curable upon mixing. The base part includes a multifunctional epoxy resin having an epoxide functionality of at least three, a difunctional epoxy resin miscibly blended with the multifunctional epoxy resin. The hardener part includes a polyetheramine. Either the base part or hardener part further comprises an inorganic filler present in an amount from 10 percent to 60 percent, relative to the overall weight of the two-part curable shimming adhesive, and a phosphoric acid ester. The shimming adhesive enables joints to be assembled in one step, providing a significant advantage to the user.

Abstract: A one-part primer composition is provided. The one-part primer composition includes a first epoxy resin that is a liquid under ambient conditions a particulate corrosion inhibitor present in an amount of from 5 wt % to 30 wt % relative to the overall weight of the composition excluding carrier solvents and water, a curative comprising a primary aromatic amine, a silane coupling agent, a carrier solvent; and water homogeneously mixed with the carrier solvent and present in an amount sufficient to hydrolyze the silane coupling agent while preserving solubility of the first epoxy resin and curative in the carrier solvent/water mixture. The corrosion inhibitor is pre-dispersed in a liquid epoxy to break the agglomeration of the inhibitors, mitigate settling of the pigment and improve primer performance.

Abstract: An adhesive composition is described comprising unpolymerized cyclic olefin, a ring opening metathesis polymerization (ROMP) catalyst or precatalyst thereof, and one or more adhesion promoter polymers. In one embodiment, the adhesion promoter is a polyolefin comprising maleic anhydride or silicon-containing moieties. In one embodiment, a combination of at least one polymeric polyisocyanate and at least one polyolefin comprising maleic anhydride or silicon-containing moieties provides a synergistic improvement. In another embodiment, a polymeric polyisocyanate adhesion promoter comprising oxygen atoms in the backbone has been found useful for bonding substrates such as polyamide, polyether ether ketone, or polyether imide. Also described are methods of bonding a substrate and articles, such as an electric battery cold plate assembly.

Abstract: Provided is an aqueous primer composition including a first thermosetting resin that is a particulate solid at ambient conditions and a second thermosetting resin that is liquid at ambient conditions and acting as a reactive coalescent agent in which the first thermosetting resin is at least partially soluble. The second thermosetting resin acts as a coalescent agent to enable a continuous primer film to be formed as the primer is being dried before it is cured. The composition further includes a curative that is substantially water-insoluble and reactive with the first and second thermosetting resins. The overall composition can contain up to 4 percent by weight of volatile solvents, other than water and provides a shelf-stable primer that can form a continuous film without the need for added organic solvents.

Abstract: Structural adhesive films are presented which comprise branched or networked polymers which are the reaction product of one or more polyether sulfone polymers, which may include amine-terminated polyether sulfone polymers and/or hydroxy-terminated polyether sulfone polymers, with epoxy-functional chemical species including the reaction product of one or more first polyepoxides with an amine-terminated branched polytetrahydrofuran polymer. The structural adhesive films may possess high strength, holding power and durability in high-temperature applications.

Abstract: Provided are aqueous primer compositions and methods that can be useful for protecting primary structures on an aircraft. The primer composition can contain a thermosetting resin dispersion in water, a coalescent solvent in which the thermosetting resin is at least partially soluble, a first curative that is substantially water-insoluble, and a second curative that is substantially water-soluble. Optionally, the primer composition further contains an epoxy silane, where the primer composition is substantially free of any liquid or water-soluble curatives containing a primary or secondary amine group.

Abstract: Provided is a curable composition containing a reactive mixture of components including an polyethersulfone having a chemical group reactive with an epoxide, a cycloaliphatic polyepoxide resin, a polyepoxide having a functionality greater than two, a liquid diepoxide resin, a first curative containing 9,9-bis(aminophenyl)fluorene or a derivative therefrom and having a curing onset temperature of from 150° C. to 200° C. The components can further comprise a second curative having a curing onset temperature of from 60° C. to 180° C. When thermally curing this composition, the second epoxy curative starts to cure before the first epoxy curative, thereby inhibiting vertical flow of the adhesive during the curing process.

Abstract: Provided are curable compositions including a base part comprising an amine-reactive curable resin and a curative part comprising a polymeric toughener dissolved in an amine. The polymeric toughener, optionally a rubbery polymer or thermoplastic polymer, is solid at ambient conditions with a weight average molecular weight of at least 5,000 g/mol while the amine is a liquid at ambient conditions. The curable composition is cured by mixing the base and curative parts with each other. Hardened compositions obtained thereof can achieve increased toughener loading, resulting in high peel and shear strength performance over a wide range of temperatures, including at temperatures exceeding 180° F. (82° C.).

Abstract: A curable composition comprises: 1 to 65 percent by weight of polyepoxide comprising an addition reaction product of phenolphthalein and bisphenol A diglycidyl ether; 5 to 50 percent by weight of liquid polyepoxide; and an effective amount of curative for curing the curable composition. A curable adhesive film comprising the curable composition, and method of bonding are also disclosed.

Abstract: Disclosed is a curable composition and cured products thereof. The curable composition includes a vinyl polysiloxane component, a hydrogen polysiloxane component, a polymerization catalyst, and an expandable graphite component comprising moisture. Cured products of the curable composition include foamed cells having a uniform size and distribution in the cured product. This can help to increase the water proofing and flame retardant properties of the cured product.

Abstract: The present disclosure provides a curable composition. The curable composition includes a liquid epoxy resin component a curative component, and a curable resin filler component. At least a portion of curable resin filler is dispersed in the liquid epoxy resin and solid at about 25° C. According to various examples, the curable composition can produce a film having good tackiness and improved handling characteristics. Additionally, according to some examples, a cured product of the curable composition can have a Wet Glass Transition Temperature and a Dry Glass Transition Temperature that are substantially the same.

Abstract: Provided are articles, along with related methods, capable of providing an effective adhesive bond to a substrate containing polyetherketoneketone. The multilayered article includes a substrate comprising polyetherketoneketone, an adhesion promoter disposed on the substrate, the adhesion promoter comprising at least one of organotitanate, polyamide, surface-treated nanosilica, ammosilane or epoxy silane, and an adhesive bonded to the adhesion promoter. The adhesive contains at least one of an acrylic polymer, a polysulfide, a polythioether, an epoxy resin, or a silicone resin.