Abstract: A membrane includes a porous membrane or layer made of a polymeric material having a plurality of surface treated (or coated) particles (or ceramic particles) having an average particle size of less than about 1 micron dispersed therein. The polymeric material may be selected from the group consisting of polyolefins, polyamides, polyesters, co-polymers thereof, and combinations thereof. The particles may be selected from the group consisting of boehmite (AlOOH), SiO2, TiO2, Al2O3, BaSO4, CaCO3, BN, and combinations thereof, or the particles may be boehmite. The surface treatment (or coating) may be a molecule having a reactive end and a non-polar end. The particles may be pre-mixed in a low molecular weight wax before mixing with the polymeric material. The membrane may be used as a battery separator.

Abstract: A multi-layered battery separator for a lithium secondary battery includes a first layer of a dry processed membrane bonded to a second layer of a wet processed membrane. The first layer may be made of a polypropylene based resin. The second layer may be made of a polyethylene based resin. The separator may have more than two layers. The separator may have a ratio of TD/MD tensile strength in the range of about 1.5-3.0. The separator may have a thickness of about 35.0 microns or less. The separator may have a puncture strength of greater than about 630 gf. The separator may have a dielectric breakdown of at least about 2000V.

Abstract: In accordance with at least selected aspects, objects or embodiments, optimized, novel or improved membranes, battery separators, batteries, and/or systems and/or related methods of manufacture, use and/or optimization are provided. In accordance with at least selected embodiments, the present invention is related to novel or improved battery separators that prevent dendrite growth, prevent internal shorts due to dendrite growth, or both, batteries incorporating such separators, systems incorporating such batteries, and/or related methods of manufacture, use and/or optimization thereof. In accordance with at least certain embodiments, the present invention is related to novel or improved ultra thin or super thin membranes or battery separators, and/or lithium primary batteries, cells or packs incorporating such separators, and/or systems incorporating such batteries, cells or packs.

Abstract: A battery separator for a secondary lithium battery includes a microporous/porous membrane with a ceramic coating of one or more layers, a layer may include one or more particles and/or binders.

Abstract: A multi-layer microporous battery separator which comprises: a high molecular weight polypropylene layer having a melt flow index of ?1.2 measured at layer; a polyethylene layer; and a high molecular weight polypropylene layer having a melt flow index of ?1.2 measured at layer. The resulting microporous battery separator which is formed by a dry stretch process produces the microporous battery separator which has a porosity of ?37% while maintaining a gurley from 13-25 seconds and a thickness of ?25 microns.

Abstract: Disclosed or provided are non-shutdown high melt temperature or ultra high melt temperature microporous battery separators, high melt temperature separators, battery separators, membranes, composites, and the like that preferably prevent contact between the anode and cathode when the battery is maintained at elevated temperatures for a period of time and preferably continue to provide a substantial level of battery function (ionic transfer, discharge) when the battery is maintained at elevated temperatures for a period of time, methods of making, testing and/or using such separators, membranes, composites, and the like, and/or batteries, high temperature batteries, and/or Lithium-ion rechargeable batteries including one or more such separators, membranes, composites, and the like.

Abstract: A multi-layer microporous battery separator which comprises: a high molecular weight polypropylene layer having a melt flow index of ?1.2 measured at layer; a polyethylene layer; and a high molecular weight polypropylene layer having a melt flow index of ?1.2 measured at layer. The resulting microporous battery separator which is formed by a dry stretch process produces the microporous battery separator which has a porosity of ?37% while maintaining a gurley from 13-25 seconds and a thickness of ?25 microns.

Abstract: A battery separator comprises a co-extruded, microporous membrane having at least two layers made of extrudable polymers and having: a uniform thickness defined by a standard deviation of <0.80 microns (?m); or an interply adhesion as defined by a peel strength >60 grams.

Abstract: A multi-layer microporous battery separator which comprises: a high molecular weight polypropylene layer having a melt flow index of ?1.2 measured at layer; a polyethylene layer; and a high molecular weight polypropylene layer having a melt flow index of ?1.2 measured at layer. The resulting microporous battery separator which is formed by a dry stretch process produces the microporous battery separator which has a porosity of ?37% while maintaining a gurley from 13-25 seconds and a thickness of ?25 microns.

Abstract: The battery separator for a lithium battery is made from a nonwoven flat sheet material having high temperature melt integrity, a microporous membrane having low temperature shutdown properties, and an adhesive bonding the nonwoven flat sheet to the microporous membrane and being adapted for swelling when contacted by an electrolyte.

Abstract: A method for selectively blocking flow of manganese ions from manganese dioxide electrode to a lithium electrode in lithium-manganese dioxide cell comprising the steps of: providing a lithium electrode adapted to providing lithium ions; providing a manganese dioxide electrode adapted to providing manganese ions; and blocking flow of manganese ions from the manganese dioxide electrode to the lithium electrode but allow lithium ions to flow freely between the lithium electrode to the manganese dioxide electrode and back by; providing a battery separator between the manganese dioxide electrode and the lithium electrode where the separator selectively allow transport of lithium ions between the lithium electrode to the manganese dioxide electrode, but blocks flow of manganese ions from the manganese dioxide electrode to the lithium electrode.

Abstract: The present invention provides for a method and a reactor for generating hydrogen from a metal hydride. The method includes the steps of: providing a fuel containing a metal hydride and water; catalyzing a reaction of the hydride and water by using a functional membrane system; and thereby generating hydrogen. The reactor for generating hydrogen includes a vessel, and a functional membrane system disposed within the vessel. The functional membrane system compartmentalizes the vessel into two chambers. One of the two chambers is a fuel chamber, and the other chamber is a hydrogen chamber. Fuel, containing a metal hydride and water, is introduced to the fuel chamber, where it undergoes a catalytic reaction to generate hydrogen. The generated hydrogen then passes through the functional membrane system into the hydrogen chamber, and exits the reactor via the hydrogen outlets. The functional membrane system includes a membrane and a catalyst.

Abstract: The battery separator for a lithium battery is made from a nonwoven flat sheet material having high temperature melt integrity, a microporous membrane having low temperature shutdown properties, and an adhesive bonding the nonwoven flat sheet to the microporous membrane and being adapted for swelling when contacted by an electrolyte.

Abstract: A cut resistant fabric is made from woven or knitted yarn; the yarn includes a cut resistant fiber having a tenacity of less than about 10 grams/denier. A cut resistant fabric is made from woven or knitted yarn. The yarn includes a polyethylene fiber having a tenacity of less than about 10 grams/denier and a molecular weight of about 100,000. The yarn may be in the form of a composite yarn having a core and a wrap. The polyethylene fiber is in the wrap.

Abstract: A tent fabric constructed substantially of woven polyethylenenaphthalatebibenzoate (PENBB) yarns. The PENBB yarns of the fabric exhibit very low tenacity loss resulting from UV degradation, and exhibit very good dimensional stability, very low hot air shrinkage and very low creep. A flame retardant polymer may be added to the PENBB polymer before extrusion to provide flame resistance.