Abstract: A mixture contains: (a) an acrylic core-shell redispersible polymer powder with a core polymer that is an acrylic having a glass transition temperature in a range of ?40 to 50 degrees Celsius and a shell polymer that is alkali soluble and contains more carboxyl-group functionalities than the core polymer and containing a nucleating agent having a boiling point of 150-500 degrees Celsius and a water solubility of 3.5 weight-percent or less; and (b) a second redispersible polymer powder selected from acetate ethylene copolymer redispersible polymer powders and polymer powders of a blend of vinyl acetate ethylene copolymer and vinyl ester of versatic acid copolymer; where the concentration of (a) is more than 20 weight-percent and less than 100 weight-percent of the total combined weight of (a) and (b). The mixture can further contain: (c) a Portland cement; (d) alumina rich cement; and (e) calcium sulfate.

Abstract: Dry mix formulations containing a redispersible polymer powder (RDP) made of a low carboxylation, large particle size water-insoluble film-forming styrene butadiene polymer having at least one ethylenically unsaturated dicarboxylic acid monomer, and a high alumina content cement such as a calcium aluminate cement (CAC) or a calcium sulfoaluminate cement (CSA) provides cement compositions having unexpectedly superior water immersion shear strength and set time for a cement containing tile adhesive (CBTA or CTA), superior adhesion properties in water proofing mortars or mortar applications, and superior flexural and compressive strength in grout applications.

Abstract: A mixture of first and second redispersible polymer powders where the first redispersible polymer powder has a copolymer having a glass transition temperature of 60 degrees Celsius or higher and an acid level in a range of 0.1 to 8 weight-percent percent as determined by potentiometric titration according to ASTM D664 and the second redispersible polymer powder is selected from vinyl acetate ethylene copolymer redispersible polymer powders and polymer powders of a blend of vinyl acetate ethylene copolymer and vinyl ester of versatic acid copolymer is useful as a component in a dry-mix formulation that further contains Portland cement, alumina rich cement and calcium sulfate.

Abstract: The present invention provides water redispersible polymer powder (RDP) compositions that perform well even when redispersibility is fair comprising carboxyl group containing multi-stage acrylic copolymers having an alkali-soluble resin outer stage and one or more inner stage acrylic (co)polymer having a glass transition temperature (Tg) of from ?40 to 50° C., one or more nucleating agent having a boiling point of 150° C. to 500° C., and a water solubility of 3.5% or less, preferably, an alkyl isobutyrate and a branched alkyl isobutyrate, and one or more colloidal stabilizer. Also provided are dry mix cement tile adhesive compositions comprising the water redispersible polymer powder an ordinary Portland cement, an alumina rich cement with an alumina content of from 30 wt. % to 85 wt. %, and calcium sulfate. The invention enables a broad range of the claimed acrylic polymers in useful RDPs.

Abstract: A mixture contains: (a) an acrylic core-shell redispersible polymer powder with a core polymer that is an acrylic having a glass transition temperature in a range of ?40 to 50 degrees Celsius and a shell polymer that is alkali soluble and contains more carboxyl-group functionalities than the core polymer and containing a nucleating agent having a boiling point of 150-500 degrees Celsius and a water solubility of 3.5 weight-percent or less; and (b) a second redispersible polymer powder selected from acetate ethylene copolymer redispersible polymer powders and polymer powders of a blend of vinyl acetate ethylene copolymer and vinyl ester of versatic acid copolymer; where the concentration of (a) is more than 20 weight-percent and less than 100 weight-percent of the total combined weight of (a) and (b). The mixture can further contain: (c) a Portland cement; (d) alumina rich cement; and (e) calcium sulfate.

Abstract: A mixture of first and second redispersible polymer powders where the first redispersible polymer powder has a copolymer having a glass transition temperature of 60 degrees Celsius or higher and an acid level in a range of 0.1 to 8 weight-percent percent as determined by potentiometric titration according to ASTM D664 and the second redispersible polymer powder is selected from vinyl acetate ethylene copolymer redispersible polymer powders and polymer powders of a blend of vinyl acetate ethylene copolymer and vinyl ester of versatic acid copolymer is useful as a component in a dry-mix formulation that further contains Portland cement, alumina rich cement and calcium sulfate.

Abstract: The present invention provides water redispersible polymer powder (RDP) compositions that perform well even when redispersibility is fair comprising carboxyl group containing multi-stage acrylic copolymers having an alkali-soluble resin outer stage and one or more inner stage acrylic (co)polymer having a glass transition temperature (Tg) of from ?40 to 50° C., one or more nucleating agent having a boiling point of 150° C. to 500° C., and a water solubility of 3.5% or less, preferably, an alkyl isobutyrate and a branched alkyl isobutyrate, and one or more colloidal stabilizer. Also provided are dry mix cement tile adhesive compositions comprising the water redispersible polymer powder an ordinary Portland cement, an alumina rich cement with an alumina content of from 30 wt. % to 85 wt. %, and calcium sulfate. The invention enables a broad range of the claimed acrylic polymers in useful RDPs.

Abstract: A water redispersible polymer powder may be produced by drying an aqueous mixture of a water insoluble film-forming polymer and a colloidal stabilizer comprising a chelating agent to obtain a water redispersible polymer powder, where the amount of chelating agent is at least 0.1% by weight, preferably at least 1% by weight, most preferably at least 3% by weight, based upon the weight of the water insoluble film-forming polymer. Dispersions or polymer compositions containing a chelating agent as a colloidal stabilizer exhibit an unexpectedly low viscosity which facilitates spray drying and permits use of high solids content dispersions with low pressure spray drying to increase production efficiency. The chelating agents are stable at high pH and so high pH spray dryable compositions containing them as a colloidal stabilizer may sit or be stored for prolonged periods of time prior to spray drying without loss of effectiveness of the colloidal stabilizer.

Abstract: A water redispersible polymer powder is produced by drying an aqueous mixture of a water insoluble film-forming polymer and a colloidal stabilizer which includes a chelating agent and at least one water soluble polymer. The amount of chelating agent is at least 0.1% by weight, based upon the weight of the water insoluble film-forming polymer, and the amount of the at least one water soluble polymer is at least 0.1% by weight, based upon the weight of the water insoluble film-forming polymer. Dispersions or polymer compositions containing a chelating agent and water soluble polymer as a colloidal stabilizer exhibit an unexpectedly low viscosity which facilitates spray drying and permits use of high solids content dispersions with low pressure spray drying to increase production efficiency. The colloidal stabilizer composition provides unexpectedly superior redispersibility for water insoluble film-forming polymers having very low carboxylation levels.

Abstract: A water redispersible polymer powder may be produced by drying an aqueous mixture of a water insoluble film-forming polymer and a colloidal stabilizer comprising a chelating agent to obtain a water redispersible polymer powder, where the amount of chelating agent is at least 0.1% by weight, preferably at least 1% by weight, most preferably at least 3% by weight, based upon the weight of the water insoluble film-forming polymer. Dispersions or polymer compositions containing a chelating agent as a colloidal stabilizer exhibit an unexpectedly low viscosity which facilitates spray drying and permits use of high solids content dispersions with low pressure spray drying to increase production efficiency. The chelating agents are stable at high pH and so high pH spray dryable compositions containing them as a colloidal stabilizer may sit or be stored for prolonged periods of time prior to spray drying without loss of effectiveness of the colloidal stabilizer.