Abstract: An adjustable seal system, seal component for use in the system, and method are provided for forming a sealing interface between a residual limb and a prosthetic socket. The seal component is selectively placed over the outer surface of a suspension liner including a plurality of seal bands, which the seal component may removably and securely engage.

Abstract: An adjustable seal system includes a suspension liner having a liner body and an outer surface. A plurality of seal bands are located along a height of the liner body. A seal component is arranged for removably securing to the liner body. The seal component includes open upper and lower ends defining an opening therethrough and an internal surface arranged to frictionally engage at least one of the seal bands and secure on the outer surface of the liner. The seal component also includes an upper portion descending to at least one seal, and a lower portion.

Abstract: An adjustable seal system includes a suspension liner having a liner body and an outer surface. A plurality of seal bands are located along a height of the liner body. A seal component is arranged for removably securing to the liner body. The seal component includes open upper and lower ends defining an opening therethrough and an internal surface arranged to frictionally engage at least one of the seal bands and secure on the outer surface of the liner. The seal component also includes an upper portion descending to at least one seal, and a lower portion.

Abstract: A prosthetic socket system includes a prosthetic lock assembly having a lock body defining a pin hole adapted to receive an attachment pin, and a locking device in the lock body. The locking device is engageable with the attachment pin to unidirectionally lock the attachment pin in the lock body while permitting insertion of the attachment pin in the lock body. A valve assembly is positioned in the lock body that is movable between a closed position and an open position in which the valve assembly is unsealed so that air moves into the lock body via the valve assembly. A release mechanism positioned in the lock body is arranged to both release the locking device from the attachment pin and move the valve assembly to the open position by translating the locking device in the lock body.

Abstract: A method for making a prosthetic liner includes the steps of providing a textile sleeve, applying an uncured silicone material onto an inner surface of the textile sleeve and impregnating interstices of a high-density knit structure of the textile sleeve. The silicone material is a fast-cure silicone material arranged to reach at least 90% cross-linking faster than conventional silicone material. The silicone material is preferably limited to the inner surface of the textile sleeve, whereas the outer surface is devoid of the silicone material. The silicone defines an inner layer forming the interior surface of the liner, and the outer surface of the textile sleeve forms the exterior surface of the liner. A thickness of the liner from the interior surface of the liner to the inner surface of textile layer consists of the silicone of the inner layer.

Abstract: A method for making a prosthetic liner includes the steps of providing a textile sleeve, applying an uncured silicone material onto an inner surface of the textile sleeve and impregnating interstices of a high-density knit structure of the textile sleeve. The silicone material is a fast-cure silicone material arranged to reach at least 90% cross-linking faster than conventional silicone material. The silicone material is preferably limited to the inner surface of the textile sleeve, whereas the outer surface is devoid of the silicone material. The silicone defines an inner layer forming the interior surface of the liner, and the outer surface of the textile sleeve forms the exterior surface of the liner. A thickness of the liner from the interior surface of the liner to the inner surface of textile layer consists of the silicone of the inner layer.

Abstract: A prosthetic attachment system includes an insert arranged for connection to a prosthetic liner, and an attachment unit arranged for connection to a distal end of a prosthetic socket. The attachment unit comprises a body defining an axis and a central opening for selectively receiving the insert. The body carries a plurality of locking elements that are distributed circumferentially about the axis and radially repositionable relative to the axis. A release mechanism is slidably positioned on an outer surface of the body to move the prosthetic attachment system between a locked configuration in which the locking elements are radially repositioned to lock the insert in the central opening of the body and an unlocked configuration in which the insert is released from the central opening.

Abstract: A prosthetic attachment system includes an insert arranged for connection to a prosthetic liner, and an attachment unit arranged for connection to a distal end of a prosthetic socket. The attachment unit comprises a body defining an axis and a central opening for selectively receiving the insert. The body carries a plurality of locking elements that are distributed circumferentially about the axis and radially repositionable relative to the axis. A release mechanism is slidably positioned on an outer surface of the body to move the prosthetic attachment system between a locked configuration in which the locking elements are radially repositioned to lock the insert in the central opening of the body and an unlocked configuration in which the insert is released from the central opening.

Abstract: An adjustable seal system includes a seal component having a body having an outer surface defining a socket sealing portion arranged to engage and form an airtight seal with an interior surface of a prosthetic socket. The inner surface of the body defines a liner sealing portion arranged to frictionally engage and seal with an outer surface of a prosthetic liner. The liner sealing portion defines a sealing length extending in a proximal direction from an end of the socket sealing portion and terminating at a proximal edge on the body. The length of the liner sealing portion is between about 25 mm and about 35 mm and is selected in relation to the socket sealing portion to vary tractions at the inner and outer surfaces of the seal component.

Abstract: An adjustable seal system includes a seal component having a body having an outer surface defining a socket sealing portion arranged to engage and form an airtight seal with an interior surface of a prosthetic socket. The inner surface of the body defines a liner sealing portion arranged to frictionally engage and seal with an outer surface of a prosthetic liner. The liner sealing portion defines a sealing length extending in a proximal direction from an end of the socket sealing portion and terminating at a proximal edge on the body. The length of the liner sealing portion is between about 25 mm and about 35 mm and is selected in relation to the socket sealing portion to vary tractions at the inner and outer surfaces of the seal component.

Abstract: A lattice or solid structure for a medical device includes a first layer of first filaments discretely formed from at least one medical-grade silicone material. The first filaments are arranged in a predetermined pattern and may be directly adjacent to one another or spaced apart. Additional layers of filaments may be provided adjacent to the first layer, and chemically bonded thereto to form an integrated structure that is without interruption or with interstices therebetween.

Abstract: A prosthetic liner includes a textile cover having at least first and second regions having different elongation from one another. The first region is in a prestretched configuration in at least one orientation relative to an axis of the prosthetic liner and locked in the prestretched configuration according to a layer of elastomeric material located along a surface of the textile cover.

Abstract: A lattice or solid structure for a medical device includes a first layer of first filaments discretely formed from at least one medical-grade silicone material. The first filaments are arranged in a predetermined pattern and may be directly adjacent to one another or spaced apart. Additional layers of filaments may be provided adjacent to the first layer, and chemically bonded thereto to form an integrated structure that is without interruption or with interstices therebetween.

Abstract: A prosthetic liner includes a textile cover having at least first and second regions having different elongation from one another. The first region is in a prestretched configuration in at least one orientation relative to an axis of the prosthetic liner and locked in the prestretched configuration according to a layer of elastomeric material located along a surface of the textile cover.

Abstract: A prosthetic interface includes a body portion having an open proximal end and a closed distal end including a distal cup. The body portion includes a membrane component having a flexible configuration defining an internal flow space extending along a length of the membrane component between an inner side arranged to face a skin surface of a residual limb and an outer side arranged to face away from the skin surface. At least one material coating is selectively applied to the membrane component that interacts with at least one of the membrane component and the distal cup to define at least one breathable region along the inner side that allows fluid flow between the internal flow space and the residual limb, and at least one impermeable region along the outer side that allows for vacuum suspension between the prosthetic interface and a prosthetic socket.

Abstract: A prosthetic interface includes a body portion having an open proximal end and a closed distal end including a distal cup. The body portion includes a membrane component having a flexible configuration defining an internal flow space extending along a length of the membrane component between an inner side arranged to face a skin surface of a residual limb and an outer side arranged to face away from the skin surface. At least one material coating is selectively applied to the membrane component that interacts with at least one of the membrane component and the distal cup to define at least one breathable region along the inner side that allows fluid flow between the internal flow space and the residual limb, and at least one impermeable region along the outer side that allows for vacuum suspension between the prosthetic interface and a prosthetic socket.

Abstract: An adjustable socket system includes a distal portion and proximal portion. An axis extends between the distal and proximal portions. A plurality of struts are connected to the distal portion and distributed circumferentially about the axis. The struts at least in part define a receiving volume adapted to receive a residual limb and are movable between an expanded configuration in which at least some of the struts are moved radially outward relative to the axis to loosen the fit of the adjustable system, and a closed configuration in which at least some of the struts are moved radially inward relative to the expanded configuration to tighten the fit of the adjustable socket system. A tightening system is operatively connected to the struts and arranged to differentially tighten and loosen the fit of the adjustable socket system on one or more areas of the residual limb via a single input.

Abstract: A prosthetic attachment system includes an insert arranged for connection to a prosthetic liner, and an attachment unit arranged for connection to a distal end of a prosthetic socket. The attachment unit comprises a body defining an axis and a central opening for selectively receiving the insert. The body carries a plurality of locking elements that are distributed circumferentially about the axis and radially repositionable relative to the axis. A release mechanism is slidably positioned on an outer surface of the body to move the prosthetic attachment system between a locked configuration in which the locking elements are radially repositioned to lock the insert in the central opening of the body and an unlocked configuration in which the insert is released from the central opening.

Abstract: An adjustable seal system, seal component for use in the system, and method are provided for forming a sealing interface between a residual limb and a prosthetic socket. The seal component is selectively placed over the outer surface of a suspension liner including a plurality of seal bands, which the seal component may removably and securely engage.

Abstract: An adjustable socket system includes a distal portion and proximal portion. An axis extends between the distal and proximal portions. A plurality of struts are connected to the distal portion and distributed circumferentially about the axis. The struts at least in part define a receiving volume adapted to receive a residual limb and are movable between an expanded configuration in which at least some of the struts are moved radially outward relative to the axis to loosen the fit of the adjustable system, and a closed configuration in which at least some of the struts are moved radially inward relative to the expanded configuration to tighten the fit of the adjustable socket system. A tightening system is operatively connected to the struts and arranged to differentially tighten and loosen the fit of the adjustable socket system on one or more areas of the residual limb via a single input.