Abstract: An in-line insert folder system includes a continuous roll of preprinted inserts, and a cutter for cutting individual inserts from the roll. A transport serially conveys the individual inserts in a downstream direction to a buckle folder that receives the inserts and folds each one along at least one fold line. An applicator serially receives the folded inserts from the buckle folder and applies the inserts to consumer packs such as cigarette packs, for example. The folded inserts may be directly applied to the packs before placement of flexible outer wrap or the folded inserts may be applied onto the flexible outer wrap before that wrap is placed around the packs.

Abstract: The present invention relates to the cigarette making apparatus 10 which may comprise a housing 12 with mechanical and electrical features. Cigarette apparatus 10 has a solenoid-assisted hopper 14 for accepting loose tobacco 15, a cigarette tube filling cassette 16 with nozzles 30 and a hinged lid 34 for assisting in maintaining cigarette tubes 24 in a predetermined alignment for loading tobacco 15, a filling area 17 with a indexing means for aligning cigarette tubes with a tobacco pushing means inside the apparatus, a cigarette tube loading and tobacco packing means 18 with guide pins 20 for guiding the cassette 16 in engagement with flattened tip pins 22 that compress tobacco 15 into cigarette tubes 24 after tobacco 15 has been inserted, and an electronic control area 26, which may include an electronic display for controlling the cigarette tube filling and packing apparatus.