Abstract: An enlarged buckle chamber is positioned within an easily accessible, copy sheet transport path and used to compile sheets during fault cycle down in copiers/printers whenever sheets are prevented from reaching the output in sequence by jammed sheets. The user can then clear most jams by accessing the jam area plus the "easy to reach" area where internally purged sheet are gathered, thereby avoiding having paper distributed all over the paper path.

Abstract: A sheet aligning and registration device for a printing machine. In a stalled roll registration device there is provided a drive mechanism preceding the stalled roll and a sensor to determine the size of a buckle formed in a sheet as it is fed into the registration nip formed by the stalled roll pair. When the buckle reaches a predetermined size the sensor generates a signal which causes the drive controller to briefly pulse the registration roll pair. This brief pulse of the registration roll pair captures the sheet in the nip in a deskewed and registered position for subsequent feeding in a timed relationship to a machine subsystem. A baffle located between the drive nip and registration nip directs the sheet buckle formation in a controlled manner so that proper deskewing and registration forces are obtained.

Abstract: A stalled roll registration device that minimizes or prevents creasing of a sheet as it is fed through the device. The rolls that register the sheet are not perfectly cylindrical and have a larger radius toward the outside edges of the sheetpath. After the sheet is stalled and then started through the registration pair, the velocity difference caused by the noncylindrical rolls causes the edges of the sheet to be urged toward the edges of the sheetpath thereby minimizing the risk of wrinkling the sheet.

Abstract: A sheet aligning and registration device for a printing machine. In a stalled roll registration device there is provided a drive mechanism preceding the stalled roll which allows a sheet to move while within the drive nip. The drive mechanism uses a drive roll and an eccentric idler roll in contact therewith. The idler is biased against the drive roll by a compression spring such that as the eccentric idler roll rotates, the spring is alternately compressed and relaxed. When a sheet is driven through the drive mechanism and into the stalled nip, a buckle is formed which causes a force to be exerted on the drive nip which causes the eccentric roll to stall in the horizontal position in which little normal force is exerted on the sheet. The sheet is then free to deskew and align in the stalled nip. Once the sheet is aligned and deskewed, the stalled nip is actuated and the sheet is forwarded to a process station.

Abstract: A stalled roll registration method and apparatus used as the sole timing adjustment in a paper path includes a clutch or motor driven registration nip, a buckle chamber and two sensors. After a sheet reaches a sensor upstream of the registration nip, the sheet lead edge advances a fixed distance into the stalled registration nip in order to buckle a known amount. Afterwards, the registration nip advances the deskewed sheet until a second sensor downstream of the registration nip is reached. The registration nip then stops, allowing the sheet to form an upstream buckle. This second buckle can be large since the lead edge is constrained by the registration nip. Therefore, large timing variations between sheet locations and image locations can be accommodated.

Abstract: A full productivity, tri-roll inverter for reversing the lead and trail edges of a sheet includes an input nip and an output nip positioned to feed sheets at a machine's process speed into and out of a chute and a reversing roll nip positioned in a predetermined position along the chute closely adjacent to but downstream of the input and output nips and adapted to open and allow a sheet to be driven into the chute by the input nip and closed to drive a sheet into the output nip. After a first sheet is captured by the output nip, the reversing roll nip is opened and a second sheet is driven into the chute by the input nip while the first sheet is simultaneously being pulled out of the chute by the output nip.

Abstract: A gateless rocker inverter for reversing the lead and trail edges of a sheet includes two idler roll and drive roll nip pairs with the drive rolls continuously rotating in opposite directions. The idler rolls are attached to two ends of a coupler of a four-bar linkage which opens and closes the nips in sequence, first to drive the sheet forward and subsequently to drive the sheet in a reverse direction out of the inverter for duplexing purposes.

Abstract: A full productivity, high performance inverter apparatus includes a sheet input nip, a sheet output nip, a reversing roll nip downstream of the input and output nips, and adjustable interleaving baffles for guiding sheets of a wide variety of lengths between the input nip, output nip, and the reversing nip.

Abstract: A low cost, compact inverter for inverting sheets uses the existing paper path to invert a sheet. A sheet is inverted by being deflected into a channel formed between a turnaround roller and a baffle. The sheet is driven by the turnaround roller back into the original paper path in a direction opposite to the incoming direction of the sheet.

Abstract: A transfer system including a contact member for applying pressure against a copy substrate to create uniform contact between the copy substrate and a developed image on an imaging member. The transfer system includes a flexible transfer assist blade and a rotatable cam shaft having a lobe for deflecting the transfer assist blade into contact with the copy substrate. Alternatively, the transfer assist blade may include multiple segments and the rotatable cam shaft may include a plurality of lobes, each having a lengthwise dimension corresponding to predetermined segments of the blade for providing contact across a dimension corresponding to that of the copy substrate. The system further includes a stepper motor for rotating the cam to predetermined angular positions to create an abutting relationship between the lobe and the transfer assit blade for deflecting selected segments of the blade toward the copy substrate.

Abstract: A non-contact, transmissive energy sensor is utilized for determining the thickness of paper sheets in a feed path. The sensor includes an energy emitting source and an energy detector, the output of the energy detecting source being proportional to the amount of energy received by the energy detector. The signal output level of the detector is utilized in a model to determine the basis weight of paper in the detecting zone of the detector. Heuristic sampling techniques can be utilized to reduce or eliminate the effects of images printed on the paper and flutter of the paper as it moves. An automatic calibration routine utilizing boundary coefficients is used to calibrate the paper basis weight detection system. The paper basis weight determination is utilized to control subsequent operations to which the paper sheet is subjected in order to optimize image quality and sheet handling, and to control finishing operations.