Patents by Inventor Liyao Liu

Liyao Liu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11640910
    Abstract: A method for cutting off a fin in a field effect transistor, comprising: step 1: forming fins and first spacing regions, there are two types of fins—the first type is configured to be cut off and a second type is configured to be reserved; and forming a first material layer to fill the first spacing regions; step 2: forming a first pattern structure comprising first strip structures aligning to one first type fin and second spacing regions; step 3: forming second sidewalls on two sides of each first strip structure; step 4: removing the first strip structures to form a second pattern structure by the second sidewalls; step 5: etching away the first material layer and the first type of fins by using the second sidewalls as a mask ; step 6: removing the second sidewalls and the remaining first material layer. The present application enables using less advanced lithography equipment.
    Type: Grant
    Filed: February 2, 2021
    Date of Patent: May 2, 2023
    Assignee: SHANGHAI HUALI INTEGRATED CIRCUIT CORPORATION
    Inventors: Yenchan Chiu, Yingju Chen, Liyao Liu, Chanyuan Hu
  • Patent number: 11637194
    Abstract: The present disclosure discloses a FinFET transistor cut etching process method, comprising: step 1, forming a first photoresist pattern to define a cut etching region of the FinFET transistor; step 2, forming a second amorphous semiconductor pattern; step 3, forming a first dielectric layer and a first groove; step 4, forming a second dielectric layer that fully fills the first groove; step 5, performing CMP using the second amorphous semiconductor layer as a stop layer, so as to form a sidewall and a second dielectric layer strip; step 6, performing self-alignment to remove each side wall; step 7, performing a wet process to remove the amorphous semiconductor strip; and step 8: performing etching by using each second dielectric layer strip as a mask, so as to form a fin and achieve cut etching of the FinFET transistor. The present disclosure can enlarge the process window and reduce the process cost.
    Type: Grant
    Filed: June 8, 2020
    Date of Patent: April 25, 2023
    Assignee: Shanghai Huali Integrated Circuit Corporation
    Inventors: Yenchan Chiu, Yingju Chen, Liyao Liu, Chanyuan Hu
  • Publication number: 20220246762
    Abstract: The present application discloses a metal gate which is formed by replacing a polysilicon pseudo-gate. First a gate trench is created after the polysilicon pseudo-gate is removed. The gate trench is divided into atop trench and a bottom trench. A first sidewall of the polysilicon pseudo-gate is partially remove to the level of the top trench depth and it is then replaced with a second sidewall with a smaller width, such that the width of the top trench is expanded from the width of the first sidewall to the width of the second sidewall, so that the top trench is wider than the bottom trench. The metal gate is then disposed in the gate trench. A method for manufacturing the metal gate is also disclosed. The present application can improve the metal gate filling process window and eliminate the void left by the current metal gate filling process.
    Type: Application
    Filed: September 30, 2021
    Publication date: August 4, 2022
    Inventors: Jhencyuan LI, Yingju CHEN, Liyao LIU, Chanyuan HU
  • Patent number: 11393715
    Abstract: Provided is a method for manufacturing a 14 nm-node BEOL 32 nm-width metal. A semiconductor structure for manufacturing BEOL wire is provided, wherein the semiconductor structure at least comprises a carbon coating and intermediate layer on it; forming a photoresist layer on the intermediate layer and exposing the photoresist layer according to a layout; developing the exposed photoresist layer by using a developing solution, and causing the developed photoresist to react with the intermediate layer in a contact region of the developed photoresist to form a peg groove; and etching by using the groove in the semiconductor structure to form a 14 nm-node BEOL 32 nm-width metal. This application can reducing the longitudinal shrink of the metal wire, achieving the improvement of the lateral and longitudinal shrink uniformity, reducing defects caused by misalignment of the through hole and the metal wire, and increasing the effective usable area of a chip.
    Type: Grant
    Filed: April 21, 2020
    Date of Patent: July 19, 2022
    Assignee: Shanghai Huali Integrated Circuit Corporation
    Inventors: Yongji Mao, Ronghong Ye, Liyao Liu, Yu Zhang, Zhanyuan Hu
  • Patent number: 11374102
    Abstract: The present disclosure relates to a FinFET and a manufacturing method of a contact. The manufacturing method comprises steps of: sequentially generating an interlayer dielectric layer, a metal hard mask, an oxide protective cap and a tri-layer mask on a gate to form a device to be etched; photoetching the tri-layer mask to remove photoresist in a non-patterned area; performing main etch on the device to be etched after the photoetching to remove the interlayer dielectric layer in the area that is not covered by the metal hard mask, and the metal hard mask is provided with the oxide protective cap; performing ODL removal on the device to be etched after the main etch to remove remaining part of the tri-layer mask; performing oxide etch on the device to be etched after the ODL removal to remove the oxide protective cap; and generating the contact on the device after the oxide etch. The present disclosure can accurately control the critical dimensions of the contact in an X direction and a Y direction.
    Type: Grant
    Filed: November 13, 2020
    Date of Patent: June 28, 2022
    Assignee: SHANGHAI HUALI INTEGRATED CIRCUIT MFG. CO., LTD.
    Inventors: Yongji Mao, Ronghong Ye, Liyao Liu, Yu Zhang, Zhanyuan Hu
  • Publication number: 20220102154
    Abstract: A method for cutting off a fin in a field effect transistor, comprising: step 1: forming fins and first spacing regions, there are two types of fins—the first type is configured to be cut off and a second type is configured to be reserved; and forming a first material layer to fill the first spacing regions; step 2: forming a first pattern structure comprising first strip structures aligning to one first type fin and second spacing regions; step 3: forming second sidewalls on two sides of each first strip structure; step 4: removing the first strip structures to form a second pattern structure by the second sidewalls; step 5: etching away the first material layer and the first type of fins by using the second sidewalls as a mask ; step 6: removing the second sidewalls and the remaining first material layer. The present application enables using less advanced lithography equipment.
    Type: Application
    Filed: February 2, 2021
    Publication date: March 31, 2022
    Inventors: Yenchan Chiu, Yingju Chen, Liyao Liu, Chanyuan Hu
  • Patent number: 11270891
    Abstract: The disclosure provides a method for making a self-aligned double pattern, A silicon substrate with a first oxide layer, an amorphous silicon layer and an organic layer, etching the organic layer and the amorphous silicon layer, and covering them with a first silicon nitride layer; remove the first silicon nitride layer in the amorphous silicon pattern, forming first silicon nitride sidewall patterns on the amorphous silicon pattern's sidewalls; removing the amorphous silicon pattern between the first silicon nitride sidewall patterns; defining the morphology of a fin field-effect transistor, form core patterns and covering them with a thin silicon nitride layer; depositing a second oxide layer; defining the fin field-effect transistor's height, and etching back the second oxide layer till the height of the core patterns satisfies the defined fin field-effect transistor height; removing the thin silicon nitride layer, depositing a third oxide layer to cover the core patterns.
    Type: Grant
    Filed: August 19, 2020
    Date of Patent: March 8, 2022
    Assignee: Shanghai Huali Integrated Circuit Corporation
    Inventors: Yenchan Chiu, Yingju Chen, Liyao Liu, Chanyuan Hu
  • Publication number: 20210391183
    Abstract: The disclosure provides a method for making a self-aligned double pattern, A silicon substrate with a first oxide layer, an amorphous silicon layer and an organic layer, etching the organic layer and the amorphous silicon layer, and covering them with a first silicon nitride layer; remove the first silicon nitride layer in the amorphous silicon pattern, forming first silicon nitride sidewall patterns on the amorphous silicon pattern's sidewalls; removing the amorphous silicon pattern between the first silicon nitride sidewall patterns; defining the morphology of a fin field-effect transistor, form core patterns and covering them with a thin silicon nitride layer; depositing a second oxide layer; defining the fin field-effect transistor's height, and etching back the second oxide layer till the height of the core patterns satisfies the defined fin field-effect transistor height; removing the thin silicon nitride layer, depositing a third oxide layer to cover the core patterns.
    Type: Application
    Filed: August 19, 2020
    Publication date: December 16, 2021
    Applicant: Shanghai Huali Integrated Circuit Corporation
    Inventors: Yenchan Chiu, Yingju Chen, Liyao Liu, Chanyuan Hu
  • Patent number: 11152263
    Abstract: This disclosure discloses a process method for cutting a polysilicon gate of a FinFET transistor, comprising: step 1, forming a fin and a first groove in a polysilicon gate formation region and forming a second groove in a non-polysilicon gate region; step 2, performing filing with a first insulating layer; step 3, performing definition by using a second photomask opposite to a first photomask that defines a polysilicon gate cutting region, and forming a first mask on the top of the first insulating layer in the second groove; step 4, performing etching-back of the first insulating layer to define the height of the fin; step 5, forming a polysilicon gate; and step 6, after the polysilicon gate cutting region is opened by using the first photomask, performing polysilicon etching to achieve cutting of the polysilicon gate. In the present disclosure, the process window is enlarged, thereby increasing the product yield.
    Type: Grant
    Filed: June 15, 2020
    Date of Patent: October 19, 2021
    Assignee: Shanghai Huali Integrated Circuit Corporation
    Inventors: Jhencyuan Li, Yingju Chen, Liyao Liu, Chanyuan Hu
  • Publication number: 20210305383
    Abstract: The present disclosure relates to a FinFET and a manufacturing method of a contact. The manufacturing method comprises steps of: sequentially generating an interlayer dielectric layer, a metal hard mask, an oxide protective cap and a tri-layer mask on a gate to form a device to be etched; photoetching the tri-layer mask to remove photoresist in a non-patterned area; performing main etch on the device to be etched after the photoetching to remove the interlayer dielectric layer in the area that is not covered by the metal hard mask, and the metal hard mask is provided with the oxide protective cap; performing ODL removal on the device to be etched after the main etch to remove remaining part of the tri-layer mask; performing oxide etch on the device to be etched after the ODL removal to remove the oxide protective cap; and generating the contact on the device after the oxide etch. The present disclosure can accurately control the critical dimensions of the contact in an X direction and a Y direction.
    Type: Application
    Filed: November 13, 2020
    Publication date: September 30, 2021
    Inventors: Yongji MAO, Ronghong Ye, Liyao Liu, Yu Zhang, Zhanyuan Hu
  • Publication number: 20210118741
    Abstract: This disclosure discloses a process method for cutting a polysilicon gate of a FinFET transistor, comprising: step 1, forming a fin and a first groove in a polysilicon gate formation region and forming a second groove in a non-polysilicon gate region; step 2, performing filing with a first insulating layer; step 3, performing definition by using a second photomask opposite to a first photomask that defines a polysilicon gate cutting region, and forming a first mask on the top of the first insulating layer in the second groove; step 4, performing etching-back of the first insulating layer to define the height of the fin; step 5, forming a polysilicon gate; and step 6, after the polysilicon gate cutting region is opened by using the first photomask, performing polysilicon etching to achieve cutting of the polysilicon gate. In the present disclosure, the process window is enlarged, thereby increasing the product yield.
    Type: Application
    Filed: June 15, 2020
    Publication date: April 22, 2021
    Applicant: Shanghai Huali Integrated Circuit Corporation
    Inventors: Jhencyuan Li, Yingju Chen, Liyao Liu, Chanyuan Hu
  • Publication number: 20210119023
    Abstract: The present disclosure discloses a FinFET transistor cut etching process method, comprising: step 1, forming a first photoresist pattern to define a cut etching region of the FinFET transistor; step 2, forming a second amorphous semiconductor pattern; step 3, forming a first dielectric layer and a first groove; step 4, forming a second dielectric layer that fully fills the first groove; step 5, performing CMP using the second amorphous semiconductor layer as a stop layer, so as to form a sidewall and a second dielectric layer strip; step 6, performing self-alignment to remove each side wall; step 7, performing a wet process to remove the amorphous semiconductor strip; and step 8: performing etching by using each second dielectric layer strip as a mask, so as to form a fin and achieve cut etching of the FinFET transistor. The present disclosure can enlarge the process window and reduce the process cost.
    Type: Application
    Filed: June 8, 2020
    Publication date: April 22, 2021
    Applicant: Shanghai Huali Integrated Circuit Corporation
    Inventors: Yenchan Chiu, Yingju Chen, Liyao Liu, Chanyuan Hu
  • Publication number: 20210098282
    Abstract: Provided is a method for manufacturing a 14 nm-node BEOL 32 nm-width metal. A semiconductor structure for manufacturing BEOL wire is provided, wherein the semiconductor structure at least comprises a carbon coating and intermediate layer on it; forming a photoresist layer on the intermediate layer and exposing the photoresist layer according to a layout; developing the exposed photoresist layer by using a developing solution, and causing the developed photoresist to react with the intermediate layer in a contact region of the developed photoresist to form a peg groove; and etching by using the groove in the semiconductor structure to form a 14 nm-node BEOL 32 nm-width metal. This application can reducing the longitudinal shrink of the metal wire, achieving the improvement of the lateral and longitudinal shrink uniformity, reducing defects caused by misalignment of the through hole and the metal wire, and increasing the effective usable area of a chip.
    Type: Application
    Filed: April 21, 2020
    Publication date: April 1, 2021
    Applicant: Shanghai Huali Integrated Circuit Corporation
    Inventors: Yongji Mao, Ronghong Ye, Liyao Liu, Yu Zhang, Zhanyuan Hu