Abstract: A method of making a two-stage twist-on wire connector comprising the steps of forming a housing; placing a spiral thread on an interior of the housing with the spiral thread having an open end and a closed end with a diameter of the open end of the spiral thread larger than the diameter of the closed end, the spiral thread diametrically converging in an axial direction toward the closed end; inserting a lubricant into the closed end of the spiral thread; inserting a plurality of wire ends to be splice into the open end of the spiral thread; twisting the plurality of wires and the wire connector to draw the plurality of wire ends proximate the closed end of the spiral thread to improve the continuity of said the splice; and applying the lubricant to the spiral threads by the twisting engagement of the wires with respect to the spiral threads.

Abstract: A method of making a two-stage twist-on wire connector comprising the steps of forming a housing; placing a spiral thread on an interior of the housing with the spiral thread having an open end and a closed end with a diameter of the open end of the spiral thread larger than the diameter of the closed end, the spiral thread diametrically converging in an axial direction toward the closed end; inserting a lubricant into the closed end of the spiral thread; inserting a plurality of wire ends to be splice into the open end of the spiral thread; twisting the plurality of wires and the wire connector to draw the plurality of wire ends proximate the closed end of the spiral thread to improve the continuity of said the splice; and applying the lubricant to the spiral threads by the twisting engagement of the wires with respect to the spiral threads.

Abstract: An improved twist-on wire connector that permits the user to form the junction ends of wire leads into a low resistance electrical connection with the twist-on wire connector including a self adhering lubricant located along a portion of the interior of the twist-on wire connector. In one embodiment the wires are drawn into the housing by a spiral thread through the twisting action of the wires with respect to housing. As the wires are drawn into the spiral thread, the torque applied to the wires increases until the wires can no longer be hand twisted into the wire connector. Once the wires are drawn into contact with the lubricant the torque resistance, which is a result of frictional resistance between the wires and the spiral thread, decreases while the radial compressive forces between the wires and the spiral thread are substantially unaffected.

Abstract: A solderless twist on wire connector and a method of making a solderless twist on wire junction encapsulating twist on wire connector by securing a prior art twist on wire connector in a shell to produce a wire junction encapsulating twist on wire connector that can in one operation permit the user to twist the connector to simultaneously compress the junction ends of electrical wires into low resistance electrical contact while encapsulating the junction ends of the electrical wires in a solderless substance. The process includes the method making a twist on wire connector by encapsulating a prior art twist on wire connector in a shell to produce a wire junction encapsulating twist on wire connector having a chamber for an encapsulating material. In one embodiment the twist on wire junction encapsulating twist on wire connector includes a puncturable seal and in another embodiment a second compartment for holding a mixable encapsulating materials.

Abstract: A waterproof and fire retardant connector having a rotatable wire connector with an end cap attached thereto with the wire connector filled with a sealant to permit the user to simultaneously compress the junction ends of electrical wires into low resistance electrical contact while forming a waterproof covering and spark inhibiting compound surrounding the twisted junction end of the wires. The process includes inserting the junction ends of electrical leads into a wire connector, which is filled with a waterproof and fire retardant sealant, and then either crimping or rotating the wire connector to simultaneously form an electrical connection and waterproof and spark inhibiting seal around the twisted junction ends of the wires.

Abstract: A waterproof connector having a rotatably wire connector with a housing attached thereto with the wire connector and the housing filed with a sealant to permit the user to simultaneously compress the junctions ends of electrical wires into low resistance electrical contact while forming a waterproof covering surrounding the twisted junction end of the wires. The process includes inserting the junction ends of electrical leads into a rotatable wire connector connected to a sleeve, which is filled with a waterproof sealant, and then rotating the wire connector while preventing the sleeve and the electrical leads from rotating.