Patents by Inventor Logan LALONDE

Logan LALONDE has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11926100
    Abstract: A method is disclosed for additively manufacturing a structure. The method may include slicing a virtual model of the structure into a plurality of layers, applying at least one infill pattern to each of the plurality of layers, and distributing a plurality of points along lines of the at least one infill pattern. The method may also include sequentially grouping the plurality of points into at least one path, validating the at least one path for fabrication by an additive manufacturing machine, and causing the additive manufacturing machine to discharge material along the validated at least one path.
    Type: Grant
    Filed: June 14, 2021
    Date of Patent: March 12, 2024
    Assignee: Continuous Composites Inc.
    Inventors: Logan Lalonde, Brock Adam Jahner, Mikel Negugogor, Rachael Kathleen Morris
  • Patent number: 11760029
    Abstract: A method is disclosed for additively manufacturing a structure. The method may include generating a vector field through a 3D virtual model, and slicing the virtual model into a plurality of layers that are aligned with the vector field. The method may also include generating at least one tool path for at least one of the plurality of layers, and causing an additive manufacturing machine to deposit a material along the at least one tool path.
    Type: Grant
    Filed: June 14, 2021
    Date of Patent: September 19, 2023
    Assignee: Continuous Composites Inc.
    Inventors: Logan Lalonde, Brock Adam Jahner, Mikel Negugogor, Rachael Kathleen Morris
  • Patent number: 11760030
    Abstract: A method is disclosed for additively manufacturing a structure. The method may include generating at least one tool path, causing the additive manufacturing machine to place material along a first portion of the at least one tool path, and monitoring placement of the material along the first portion of the at least one tool path. The method may also include adjusting a second portion of the at least one tool path based on the placement, and causing the additive manufacturing machine to place material along the second portion of the at least one tool path after the adjusting.
    Type: Grant
    Filed: June 14, 2021
    Date of Patent: September 19, 2023
    Assignee: Continuous Composites Inc.
    Inventors: Logan Lalonde, Brock Adam Jahner, Mikel Negugogor, Rachael Kathleen Morris
  • Publication number: 20230121549
    Abstract: A method is disclosed for manufacturing a joint. The method may include depositing a first path of composite material within a first layer at the joint. The first path may have a center at a center of the joint, a first portion integral with the center portion and extending away from the center portion, and a second portion integral with the center and extending away from the center portion. The method may further include depositing a second path of composite material within the first layer at the joint. The second path may have a center at the center of the joint, and a first portion integral with the center of the second path and extending away from the center of the second path. The center portion of the second path may be parallel with, abut and be bonded to the center portion of the first path.
    Type: Application
    Filed: October 18, 2022
    Publication date: April 20, 2023
    Applicant: Continuous Composites Inc.
    Inventors: Maxwell Joseph Johnson, Nathan Andrew Stranberg, Ryan C. Stockett, Mikel Negugogor, Chase Bosman, Logan Lalonde, Stephen Tyler Wilson, Christopher Losee
  • Publication number: 20230118530
    Abstract: A method is disclosed for additively manufacturing of a joint within a structure using a composite material. The method may include depositing a first path of the composite material within a first layer at the joint. The first path may have a center portion at a center of the joint, and a first portion integral with the center portion and extending away from the center portion. The first portion may form at least part of a first branch having a first density. The center of the joint may have a second density. The first density may be greater than the second density.
    Type: Application
    Filed: October 18, 2022
    Publication date: April 20, 2023
    Applicant: Continuous Composites Inc.
    Inventors: Maxwell Joseph Johnson, Nathan Andrew Stanberg, Ryan C. Stockett, Mikel Negugopor, Chase Bosman, Logan Lalonde, Stephen Tyler Wilson, Christopher Losee
  • Publication number: 20230124104
    Abstract: A method is disclosed for manufacturing a joint. The method may include depositing a first plurality of paths within a first layer. Each of the first plurality of paths may have a center portion, a first portion extending away from the center portion to at least partially form a first branch, and a second portion integral extending away from the center portion opposite the first portion to at least partially form a second branch. The method may further include depositing a second plurality of paths primarily within the first layer. Each of the second plurality of paths may have a center portion, and a first portion extending away from the center portion to at least partially form a third branch of the joint. The second plurality of paths may cross over and be bonded to the first plurality of paths to form spaced-apart bumps that extend into a second layer.
    Type: Application
    Filed: October 18, 2022
    Publication date: April 20, 2023
    Inventors: Maxwell Joseph Johnson, Nathan Andrew Stranberg, Ryan C. Stockett, Mikel Negugogor, Chase Bosman, Logan Lalonde, Stephen Tyler Wilson, Christopher Losee
  • Publication number: 20230119095
    Abstract: A method is disclosed for manufacturing a joint. The method may include depositing a first plurality of paths to form a base layer of a joint in the structure. The method may also include depositing a second plurality of paths that pass through the joint. At least one of the second plurality of paths may extend away from the base layer through free space.
    Type: Application
    Filed: October 18, 2022
    Publication date: April 20, 2023
    Applicant: Continuous Composites Inc.
    Inventors: Maxwell Joseph Johnson, Nathan Andrew Stranberg, Ryan C. Stockett, Mikel Negugogor, Chase Bosman, Logan Lalonde, Stephen Tyler Wilson, Christopher Losee
  • Publication number: 20230122290
    Abstract: A method is disclosed for manufacturing a joint. The method may include depositing a first plurality of paths within a first layer of the structure that passes through the joint in a first configuration. The method may further include applying a transformation to the first configuration to form a second configuration. The method may additionally include depositing a second plurality of paths within a second layer of the structure to at least partially overlap the first plurality of paths and pass through the joint in the second configuration.
    Type: Application
    Filed: October 18, 2022
    Publication date: April 20, 2023
    Applicant: Continuous Composites Inc.
    Inventors: Maxwell Joseph Johnson, Nathan Andrew Stranberg, Ryan C. Stockett, Mikel Negugogor, Chase Bosman, Logan Lalonde, Stephen Tyler Wilson, Christopher Losee
  • Publication number: 20220379565
    Abstract: Methods and associated systems and apparatus are disclosed for determining a tool path for use in additively manufacturing a structure. The methods may include receiving data that at least partially defines a plurality of intersecting elongate elements forming a layer of the structure, and determining, based on the received data, a graph structure comprising a plurality of edges each representing one of the plurality of intersecting elongate elements, and a node representing an intersection of at least two of the plurality of intersecting elongate elements. The method may also include determining a plurality of regions of the structure based on the graph structure, each region comprising one or more elongate elements, and generating a plurality of tool paths for each of the plurality of regions.
    Type: Application
    Filed: February 23, 2022
    Publication date: December 1, 2022
    Applicant: Continuous Composites Inc.
    Inventors: Mikel Negugogor, Logan Lalonde, Rachael Kathleen Morris
  • Publication number: 20220317657
    Abstract: Methods and associated apparatus for determining a 3-dimensional tool path for use in additively manufacturing a 3-dimensional layer of a structure. The method may include receiving 3-dimensional layer data defining at least part of the 3-dimensional layer of the structure. The method may include determining a mapping function. The method may include applying the mapping function to the 3-dimensional layer data to generate 2-dimensional layer data. The method may include generating a 2-dimensional tool path based on the 2-dimensional layer data. The method may include applying the mapping function to the 2-dimensional tool path to generate a 3-dimensional tool path.
    Type: Application
    Filed: June 24, 2022
    Publication date: October 6, 2022
    Applicant: Continuous Composites Inc.
    Inventors: Mikel Negugogor, Logan Lalonde, Rachael Kathieen Morris
  • Publication number: 20220266525
    Abstract: Methods and associated systems and apparatus for determining a tool path for use in additively manufacturing a structure. The methods may include receiving data that at least partially defines an outer boundary for a region of the structure, partitioning the region based on placement of a partitioning line across the region from the outer boundary, and generating the tool path to navigate at least part of the outer boundary and to cross, at least partially, the region based on the placement of the partitioning line.
    Type: Application
    Filed: February 23, 2022
    Publication date: August 25, 2022
    Applicant: Continuous Composites Inc.
    Inventors: Mikel Negugogor, Logan Lalonde, Rachael Kathleen Morris
  • Publication number: 20220266527
    Abstract: Methods and associated systems and apparatus are disclosed for determining a tool path for use in additively manufacturing a structure. The methods may include identifying a propagation surface onto which material forming at least part of the structure is to be deposited, and determining a structure boundary associated with the propagation surface and defining at least part of the structure. The methods may also include determining one or more structure layers offset from the propagation surface and laterally bounded by the structure boundary; generating a tool path for each structure layer.
    Type: Application
    Filed: February 23, 2022
    Publication date: August 25, 2022
    Applicant: Continuous Composites Inc.
    Inventors: Mikel Negugogor, Logan Lalonde, Rachael Kathleen Morris
  • Publication number: 20220266526
    Abstract: Methods and associated systems and apparatus for determining a tool path for use in additively manufacturing a structure. The methods may include receiving placement data indicative of a relative placement of a plurality of nodes, each node including one or more regional tool paths and each regional tool path for additively manufacturing a region of the structure. The methods may also include receiving operation data indicative of an operation to be performed in relation to at least one of the plurality of nodes, and resolving the at least one of the plurality of nodes into a resolved tool path for use in additively manufacturing the structure based on the received placement data and operation data.
    Type: Application
    Filed: February 23, 2022
    Publication date: August 25, 2022
    Applicant: Continuous Composites Inc.
    Inventors: Mikel Negugogor, Logan Lalonde, Rachael Kathleen Morris
  • Publication number: 20210394451
    Abstract: A method is disclosed for additively manufacturing a composite structure. The method may include receiving from a user a sketch of a cross-section of the composite structure and a desired height. The method may also include automatically generating a virtual model of the composite structure having a plurality of layers, each with a thickness related to the height. The method may further include receiving from the user at least one infill pattern for at least one of the plurality of layers, and causing an additive manufacturing machine to deposit a continuous fiber along segments of the at least one infill pattern.
    Type: Application
    Filed: June 14, 2021
    Publication date: December 23, 2021
    Applicant: Continuous Composites Inc.
    Inventors: Logan Lalonde, Brock Adam Jahner, Mikel Negugogor, Rachael Kathleen Morris
  • Publication number: 20210394452
    Abstract: A method is disclosed for additively manufacturing a structure. The method may include generating a vector field through a 3D virtual model, and slicing the virtual model into a plurality of layers that are aligned with the vector field. The method may also include generating at least one tool path for at least one of the plurality of layers, and causing an additive manufacturing machine to deposit a material along the at least one tool path.
    Type: Application
    Filed: June 14, 2021
    Publication date: December 23, 2021
    Applicant: Continuous Composites Inc.
    Inventors: Logan Lalonde, Brock Adam Jahner, Mikel Negugogor, Rachael Kathleen Morris
  • Publication number: 20210394432
    Abstract: A method is disclosed for additively manufacturing a structure. The method may include generating at least one tool path, causing the additive manufacturing machine to place material along a first portion of the at least one tool path, and monitoring placement of the material along the first portion of the at least one tool path. The method may also include adjusting a second portion of the at least one tool path based on the placement, and causing the additive manufacturing machine to place material along the second portion of the at least one tool path after the adjusting.
    Type: Application
    Filed: June 14, 2021
    Publication date: December 23, 2021
    Applicant: Continuous Composites Inc.
    Inventors: Logan LALONDE, Brock Adam Jahner, Mikel Negugogor, Rachael Kathleen Morris
  • Publication number: 20210394453
    Abstract: A method is disclosed for additively manufacturing a structure. The method may include slicing a virtual model of the structure into a plurality of layers, applying at least one infill pattern to each of the plurality of layers, and distributing a plurality of points along lines of the at least one infill pattern. The method may also include sequentially grouping the plurality of points into at least one path, validating the at least one path for fabrication by an additive manufacturing machine, and causing the additive manufacturing machine to discharge material along the validated at least one path.
    Type: Application
    Filed: June 14, 2021
    Publication date: December 23, 2021
    Applicant: Continuous Composites Inc.
    Inventors: Logan Lalonde, Brock Adam Jahner, Mikel Negugogor, Rachael Kathleen Morris