Patents by Inventor Lonnie J. Love

Lonnie J. Love has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12233603
    Abstract: Slicer system for generating molecular dynamic graded lattice structures that can be used as infill for additively manufactured articles. Molecular dynamically generated lattice infill is based on force balancing a node distribution instead of a circle packing. Field data can be utilized to adjust the spacing of the node distribution according to a force balance equilibrium model that accounts for the field expected to be experienced by the article being additively manufactured. The resultant non-uniform honeycomb structures from force-balancing robustly and efficiently address the connection issues with traditional non-uniform lattice structures.
    Type: Grant
    Filed: June 30, 2023
    Date of Patent: February 25, 2025
    Assignee: UT-Battelle, LLC
    Inventors: Seokpum Kim, Ahmed Arabi Hassen, Lonnie J. Love, Vlastimil Kunc
  • Patent number: 11802357
    Abstract: The present subject matter relates to systems, devices, and methods of enhancing carbon fiber dispersion in wet-laid nonwovens. A quantity of fibers is deposited in a medium, and each of one or more stirring elements is moved in a pattern to mechanically agitate the medium. In some embodiments, moving each of the one or more stirring elements includes moving the one or more stirring elements in complementary patterns to induce a chaotic advection current within the medium.
    Type: Grant
    Filed: September 10, 2019
    Date of Patent: October 31, 2023
    Assignees: University of Tennessee Research Foundation, UT-Battelle, LLC
    Inventors: Hicham Kheir Ghossein, Lonnie J. Love, Uday Kumar Vaidya
  • Publication number: 20230339186
    Abstract: Slicer system for generating molecular dynamic graded lattice structures that can be used as infill for additively manufactured articles. Molecular dynamically generated lattice infill is based on force balancing a node distribution instead of a circle packing. Field data can be utilized to adjust the spacing of the node distribution according to a force balance equilibrium model that accounts for the field expected to be experienced by the article being additively manufactured. The resultant non-uniform honeycomb structures from force-balancing robustly and efficiently address the connection issues with traditional non-uniform lattice structures.
    Type: Application
    Filed: June 30, 2023
    Publication date: October 26, 2023
    Inventors: Seokpum Kim, Ahmed Arabi Hassen, Lonnie J. Love, Vlastimil Kunc
  • Patent number: 11794415
    Abstract: A simulation-assisted additive manufacturing system and method for generating an anisotropic compensation to account for non-uniform deformation due to additive manufacturing and service loading. The predicted deformation may not be fully defined. The present disclosure provides a system and method for estimating the missing deformation data through regression analysis. The present disclosure also provides an integrated framework where the various simulated-assisted design modules are configured for two-way communication and sharing access to changes to the model.
    Type: Grant
    Filed: September 15, 2021
    Date of Patent: October 24, 2023
    Assignee: UT-Battelle, LLC
    Inventors: Seokpum Kim, Ahmed A. Hassen, John M. Lindahl, Lonnie J. Love, Vlastimil Kunc, Thomas Feldhausen
  • Patent number: 11738515
    Abstract: Systems and methods for generating molecular dynamic graded lattice structures that can be used as infill for additively manufactured articles. Molecular dynamically generated lattice infill is based on force balancing a node distribution instead of a circle packing. Field data can be utilized to adjust the spacing of the node distribution according to a force balance equilibrium model that accounts for the field expected to be experienced by the article being additively manufactured. The resultant non-uniform honeycomb structures from force-balancing robustly and efficiently address the connection issues with traditional non-uniform lattice structures.
    Type: Grant
    Filed: December 8, 2021
    Date of Patent: August 29, 2023
    Assignee: UT-Battelle, LLC
    Inventors: Seokpum Kim, Ahmed Arabi Hassen, Lonnie J. Love, Vlastimil Kunc
  • Patent number: 11715191
    Abstract: A method and a system for automated plant surveillance and manipulation are provided. Pursuant to the method and the system, images of target plants are obtained through a machine vision system having multiple cameras. The obtained images of the target plants are processed to determine tissue candidates of the target plants and to determine a position and an orientation of each tissue candidate. A tool is manipulated, based on the position and the orientation of each tissue candidate, to excise each tissue candidate to obtain tissue samples. The tissue samples are transported for subsequently manipulation including live processing of the tissue samples or destructive processing of the tissue samples.
    Type: Grant
    Filed: April 22, 2021
    Date of Patent: August 1, 2023
    Assignee: UT-BATTELLE, LLC
    Inventors: Udaya C. Kalluri, Andrzej Nycz, Lonnie J. Love, Vincent C. Paquit, Xiaohan Yang, Samuel C. Leach, Harold Walters
  • Patent number: 11602898
    Abstract: Systems and methods for generating graded lattice structures that can be used as infill for additively manufactured articles. Tailored sectioning and field-based smoothing are modified polygon, e.g., circle, packing algorithms that adjust the size of the circles based on physical field data to adapt the infill generation process to a field expected to be experienced by the article. Molecular dynamically generated lattice infill is based on force balancing a node distribution instead of a circle packing. Field data can be utilized to adjust the spacing of the node distribution according to a force balance equilibrium model that accounts for the field expected to be experienced by the article being additively manufactured. The resultant non-uniform honeycomb structures from tailored sectioning, field-based smoothing, and force-balancing robustly and efficiently address the connection issues with traditional non-uniform lattice structures.
    Type: Grant
    Filed: May 28, 2021
    Date of Patent: March 14, 2023
    Assignee: UT-Battelle, LLC
    Inventors: Seokpum Kim, John C. Bowers, Kenneth Stephenson, Vlastimil Kunc, Ahmed Arabi Hassen, Lonnie J. Love, Gregory D. Dreifus
  • Patent number: 11534977
    Abstract: A system and method for improving additive manufacturing, including additive manufacturing toolpaths, is provided. The system and method includes a toolpath generator that obtains initial toolpaths of an object, identifies isolated paths in the toolpaths, and adds bridge connections between neighboring isolated paths in each layer to improve the toolpaths. The bridge connections facilitate the continuous and non-stop deposition of each layer according to improved toolpaths during additive manufacture, which can reduce total deposition time and improve the resultant additive manufacture.
    Type: Grant
    Filed: January 23, 2020
    Date of Patent: December 27, 2022
    Assignee: UT-Battelle, LLC
    Inventors: Seokpum Kim, Vlastimil Kune, Ahmed A. Hassen, John M. Lindahl, Brian K. Post, Alex C. Roschli, Phillip C. Chesser, Michael C. Borish, Gregory D. Dreifus, Lonnie J. Love, Craig A. Blue, Bentley T. Beard, II
  • Patent number: 11504692
    Abstract: A packing device for mass and heat transfer with a subject fluid includes a housing having opposing ends, and subject fluid openings at each opposing end defining a subject fluid flow path for at least one subject fluid flowing through the packing device. A plurality of mass and heat transfer plates each include an interior heat exchange fluid channel disposed between interior heat transfer surfaces of the mass and heat transfer plates. A heat exchange fluid inlet and fluid outlet can supply and remove heat exchange fluid to the heat exchange fluid channels of the mass and heat transfer plates. The mass and heat transfer plates can be oriented to define there between fluid flow channels for the subject fluid. A method and system for mass and heat transfer with a subject fluid, and a method and system for the removal of CO2 from a gas stream are disclosed.
    Type: Grant
    Filed: June 4, 2020
    Date of Patent: November 22, 2022
    Assignee: UT-BATTELLE, LLC
    Inventors: Canhai Lai, Lonnie J. Love, James E. Parks, II, Xin Sun, Constantinos Tsouris, Michael Matuszewski
  • Publication number: 20220143918
    Abstract: Systems and methods for generating molecular dynamic graded lattice structures that can be used as infill for additively manufactured articles. Molecular dynamically generated lattice infill is based on force balancing a node distribution instead of a circle packing. Field data can be utilized to adjust the spacing of the node distribution according to a force balance equilibrium model that accounts for the field expected to be experienced by the article being additively manufactured. The resultant non-uniform honeycomb structures from force-balancing robustly and efficiently address the connection issues with traditional non-uniform lattice structures.
    Type: Application
    Filed: December 8, 2021
    Publication date: May 12, 2022
    Inventors: Seokpum Kim, Ahmed Arabi Hassen, Lonnie J. Love, Vlastimil Kunc
  • Patent number: 11325281
    Abstract: A method for rapid manufacturing of three dimensional discontinuous fiber preforms is provided. The method includes the deposition of a polymeric material containing fibers on a surface to form a tailored charge for compression molding. The reinforced polymeric material may be a thermoplastic or a reactive polymer with viscosity low enough to allow flow through an orifice during deposition, yet high enough zero shear viscosity to retain the approximate shape of the deposited charge. The material can be deposited in a predetermined pattern to induce the desired mechanical properties through alignment of the fibers. This deposition can be performed in a single layer or in multiple layers. The alignment is achieved passively by shear alignment of the fibers or actively through fiber orientation control or mixing. The fibers can be of the desired material, length, and morphology, including short and long filaments.
    Type: Grant
    Filed: July 23, 2019
    Date of Patent: May 10, 2022
    Assignee: UT-BATTELLE, LLC
    Inventors: Vlastimil Kunc, Craig A. Blue, Ahmed A. Hassen, John M. Lindahl, Lonnie J. Love, Brian K. Post
  • Publication number: 20220105569
    Abstract: Closed-loop melt pool size control for additive manufacturing is integrated with site-specific changes to a controller set-point. Site-specific control enables localized control of bead geometry and material properties in an additive manufacturing system, thus offering enhanced defect mitigation capabilities when compared with constant setpoint technologies. Trigger points, generated by the projection of a secondary geometry onto a primary geometry, mark locations of the volume of a part under manufacture where site-specific changes in setpoint occur. Through this technique, it is possible to manufacture a specific geometry that occurs beyond a predefined toolpath of a print head. Implications of this capability extend beyond localized control of bead geometry to potential mitigations of defects and functional grading of component properties.
    Type: Application
    Filed: September 17, 2021
    Publication date: April 7, 2022
    Inventors: Brian T. Gibson, Bradley Scott Richardson, Lonnie J. Love, Paritosh Mhatre, Michael Borish
  • Publication number: 20220088881
    Abstract: A simulation-assisted additive manufacturing system and method for generating an anisotropic compensation to account for non-uniform deformation due to additive manufacturing and service loading. The predicted deformation may not be fully defined. The present disclosure provides a system and method for estimating the missing deformation data through regression analysis. The present disclosure also provides an integrated framework where the various simulated-assisted design modules are configured for two-way communication and sharing access to changes to the model.
    Type: Application
    Filed: September 15, 2021
    Publication date: March 24, 2022
    Inventors: Seokpum Kim, Ahmed A. Hassen, John M. Lindahl, Lonnie J. Love, Vlastimil Kunc, Thomas Feldhausen
  • Patent number: 11267201
    Abstract: An assembly for additive manufacturing includes a build housing including a base, a print head, and a print head support connected to the base for supporting the print head above the base. A driver system is provided for moving the print head and the base relative to one another. A build platform comprising a build support and at least one platen. The build support can be detachably engageable to the housing. The platens can be detachably engageable to the build support. The build support can include registration structure for registering the position of the build support relative to the build housing. A method of additive manufacturing is also disclosed.
    Type: Grant
    Filed: March 12, 2020
    Date of Patent: March 8, 2022
    Assignee: UT-BATTELLE, LLC
    Inventors: Vlastimil Kunc, Ahmed A. Hassen, Brian K. Post, David W. Nuttall, John M. Lindahl, Lonnie J. Love, Tim Deluca, Mike Walch, Benjamin J. Hedger
  • Patent number: 11230032
    Abstract: A cable-driven additive manufacturing system includes an end effector configured for linear translation within a three-dimensional workspace, an aerial hoist suspending the end effector by at least one suspension cable, a plurality of base stations disposed below the aerial hoist, and control cables running from each of the base stations to the end effector.
    Type: Grant
    Filed: April 12, 2019
    Date of Patent: January 25, 2022
    Assignee: UT-Battelle, LLC
    Inventors: Brian K. Post, Lonnie J. Love, Randall F. Lind, Phillip C. Chesser, Alex C. Roschli
  • Publication number: 20210370606
    Abstract: Systems and methods for generating graded lattice structures that can be used as infill for additively manufactured articles. Tailored sectioning and field-based smoothing are modified polygon, e.g., circle, packing algorithms that adjust the size of the circles based on physical field data to adapt the infill generation process to a field expected to be experienced by the article. Molecular dynamically generated lattice infill is based on force balancing a node distribution instead of a circle packing. Field data can be utilized to adjust the spacing of the node distribution according to a force balance equilibrium model that accounts for the field expected to be experienced by the article being additively manufactured. The resultant non-uniform honeycomb structures from tailored sectioning, field-based smoothing, and force-balancing robustly and efficiently address the connection issues with traditional non-uniform lattice structures.
    Type: Application
    Filed: May 28, 2021
    Publication date: December 2, 2021
    Inventors: Seokpum Kim, John C. Bowers, Kenneth Stephenson, Vlastimil Kunc, Ahmed Arabi Hassen, Lonnie J. Love, Gregory D. Dreifus
  • Publication number: 20210334952
    Abstract: A method and a system for automated plant surveillance and manipulation are provided. Pursuant to the method and the system, images of target plants are obtained through a machine vision system having multiple cameras. The obtained images of the target plants are processed to determine tissue candidates of the target plants and to determine a position and an orientation of each tissue candidate. A tool is manipulated, based on the position and the orientation of each tissue candidate, to excise each tissue candidate to obtain tissue samples. The tissue samples are transported for subsequently manipulation including live processing of the tissue samples or destructive processing of the tissue samples.
    Type: Application
    Filed: April 22, 2021
    Publication date: October 28, 2021
    Inventors: Udaya C. Kalluri, Andrzej Nycz, Lonnie J. Love, Vincent C. Paquit, Xiaohan Yang, Samuel C. Leach, Harold Walters
  • Patent number: 11111359
    Abstract: A method of forming a low-density three-dimensional article is provided. The method includes printing a low-density composition on a substrate to form at least one layer comprising the low-density composition. The low-density composition includes a (P) polymer component and (M) a microsphere component in a ratio by volume (P):(M). The method also includes selectively controlling a density of the low-density composition during printing to give the at least one layer on the substrate. Selectively controlling the density of the low-density composition includes varying the ratio (P):(M) during printing. The method further includes repeating the printing and selectively controlling the density of the low-density composition to form additional layer(s), thereby forming the low-density three-dimensional article. A low-density three-dimensional article prepared in accordance with the method is also provided.
    Type: Grant
    Filed: May 6, 2019
    Date of Patent: September 7, 2021
    Assignee: UT-Battelle, LLC
    Inventors: Vlastimil Kunc, John M. Lindahl, Lonnie J. Love, Brian K. Post, Ahmed Hassen, Peng Liu, Thomas Zeke Sudbury
  • Patent number: 11097473
    Abstract: An additive manufacturing method that includes an extruder providing a supply of working material and a nozzle connected with respect to the extruder, the nozzle directing the working material to a deposit surface. A diverter valve is positioned between the extruder and the nozzle to direct the working material to an exhaust port away from the deposit surface under certain conditions.
    Type: Grant
    Filed: August 9, 2018
    Date of Patent: August 24, 2021
    Assignee: UT-BATTELLE, LLC
    Inventors: Phillip C. Chesser, Brian K. Post, Matthew R. Sallas, Alex C. Roschli, Randall F. Lind, Lonnie J. Love
  • Publication number: 20210077978
    Abstract: A packing device for mass and heat transfer with a subject fluid includes a housing having opposing ends, and subject fluid openings at each opposing end defining a subject fluid flow path for at least one subject fluid flowing through the packing device. A plurality of mass and heat transfer plates each include an interior heat exchange fluid channel disposed between interior heat transfer surfaces of the mass and heat transfer plates. A heat exchange fluid inlet and fluid outlet can supply and remove heat exchange fluid to the heat exchange fluid channels of the mass and heat transfer plates. The mass and heat transfer plates can be oriented to define there between fluid flow channels for the subject fluid. A method and system for mass and heat transfer with a subject fluid, and a method and system for the removal of CO2 from a gas stream are disclosed.
    Type: Application
    Filed: June 4, 2020
    Publication date: March 18, 2021
    Inventors: Canhai LAI, Lonnie J. LOVE, James E. PARKS, II, Xin SUN, Constantinos TSOURIS, Michael Matuszewski