Abstract: An integrated thermal management system includes a cooling circuit having a component thermal conditioning circuit, a battery thermal conditioning circuit, a cabin heating circuit, a cabin cooling circuit and a valve group configured for selectively interconnecting or isolating the component thermal conditioning circuit, the battery thermal conditioning circuit, the cabin heating circuit and the cabin cooling circuit.

Abstract: A vehicle includes a vapor-injection heat pump having a refrigerant loop with an evaporator configured to cool cabin air, the evaporator coupled to an electronically controllable pressure regulating valve having a fully-open position with near-zero pressure drop, and a cabin conditioning coolant loop having a heater core configured to selectively heat the cabin air. A controller is configured to control the valve to maintain temperature and pressure of the refrigerant loop above a freezing threshold to inhibit or prevent evaporator icing. The valve may be controlled to throttle flow during a parallel dehumidification mode and to fully open to minimize pressure drop during other operational modes, such as a cooling mode, heating mode, de-icing mode, and series dehumidification mode.

Abstract: A method of forming a superhydrophobic layer on a motor vehicle heat exchanger housing includes the steps of flowing a precursor gas of a mixture of heptadecafluoro-1,1,2,2-tetrahydrodecyl, trimethoxysilane (HTMS) and a carrier gas into a reaction chamber and depositing the superhydrophobic layer on the motor vehicle heat exchanger housing by chemical vapor deposition. A heat exchanger having a heat exchanger housing with a superhydrophobic layer made by the chemical vapor deposition method is also disclosed.

Abstract: A vapor injection heat pump includes a compressor, a first valve directing a refrigerant of the compressor to a first or second heat exchanger dependent upon a mode of operation, an expansion device receiving the refrigerant from at least one of the heat exchangers, a vapor generator receiving an expanded liquid/vapor refrigerant mix from the first expansion device and directing a vapor component to a first input port of the compressor and a liquid component to at least one of the second heat exchanger and a third heat exchanger, via controlling a second valve, a second expansion device, a third expansion device, and a third valve. A second input of the compressor receives an output refrigerant from at least one of the second heat exchanger and the third heat exchanger dependent upon the mode of operation.

Abstract: A vehicle heat pump system including a thermal loop, an eight-way valve, and a controller is provided. The thermal loop includes a compressor, a first portion, and a second portion. The first portion includes an outside heat exchanger. The second portion includes a cabin heat exchanger. The eight-way valve is downstream of the compressor and has a first position in which refrigerant flows within the portions in a cooling mode and a second position in which refrigerant flows within the portions in a heating mode. The controller switches the eight-way valve between the first and second positions. The outside heat exchanger operates as a condenser in the cooling mode and the eight-way valve directs refrigerant flow from the outside heat exchanger to the cabin heat exchanger.

Abstract: Secondary loop air conditioning and heat pump systems include a reservoir with a capsule holding a phase change material.

Abstract: An electronics assembly is provided herein. The electronics assembly includes an inverter storage unit provided in a housing. An electronics module supplies power to an electric motor. The electronics module is integrated with the inverter storage unit. One or more capacitors is disposed within the electronics module. A heating device is thermally coupled with and disposed externally of the one or more capacitors.

Abstract: A method of forming a superhydrophobic layer on a motor vehicle heat exchanger housing includes the steps of flowing a precursor gas of a mixture of heptadecafluoro-1,1,2,2-tetrahydrodecyl, trimethoxysilane (HTMS) and a carrier gas into a reaction chamber and depositing the superhydrophobic layer on the motor vehicle heat exchanger housing by chemical vapor deposition. A heat exchanger having a heat exchanger housing with a superhydrophobic layer made by the chemical vapor deposition method is also disclosed.

Abstract: A vehicle includes an interior and a controller configured to control a climate system for the interior based at least in part on data related to a departure location of the vehicle, a destination location of the vehicle, or a proximate location within a certain proximity to the vehicle, while moving to the destination location between the departure location and the destination location, or any combination of said locations. The data related to the departure location can include a temperature profile of the departure location. The temperature profile of the departure location can assume that the departure location is colder than a comfortable ambient temperature, and the controller is configured to direct heated air into the interior upon activation of the vehicle at the departure location. The data related to the departure location can include an activity profile of the departure location.

Abstract: A vehicle heating and cooling system includes a refrigerated loop, a coolant loop and a control module. The refrigerant loop includes a condenser, an evaporator, a compressor and an expansion valve through which refrigerant flows. The coolant loop includes a plurality of heat exchangers, a plurality of coolant flow control valves, a first component circuit, an isolatable second component circuit and an external circuit.

Abstract: A vapor injection heat pump includes a compressor, a first valve directing a refrigerant of the compressor to a first or second heat exchanger dependent upon a mode of operation, an expansion device receiving the refrigerant from at least one of the heat exchangers, a vapor generator receiving an expanded liquid/vapor refrigerant mix from the first expansion device and directing a vapor component to a first input port of the compressor and a liquid component to at least one of the second heat exchanger and a third heat exchanger, via controlling a second valve, a second expansion device, a third expansion device, and a third valve. A second input of the compressor receives an output refrigerant from at least one of the second heat exchanger and the third heat exchanger dependent upon the mode of operation.

Abstract: A vehicle having a heating and cooling system includes a refrigerant loop having first and second heat exchangers, and a coolant loop. The coolant loop is connected to allow a first flow of coolant to be directed through at least one of a plurality of air-to-coolant heat exchangers and at least one component for regulating a temperature of the at least component, and to allow a second flow of coolant to be directed through at least one other of the plurality of air-to-coolant heat exchangers and the at least one component for regulating the temperature of the at least one component dependent upon a mode of operation. A control module, control unit, controller, or the like commonly used in vehicles controls the first and second flows of coolant dependent upon the mode of operation.

Abstract: A vapor injection heat pump includes a coolant loop and a refrigerant loop. The refrigerant loop includes a compressor, a valve directing a refrigerant of the compressor to a first or second heat exchanger dependent upon a mode of operation, an expansion device receiving the refrigerant from at least one of the heat exchangers, a separator receiving an expanded liquid/vapor refrigerant mix from the expansion device and directing a vapor component to a first input port of the compressor and a liquid component to a second valve. The second valve directs the liquid component to the heat exchangers, dependent upon the mode, and an accumulator receives an output refrigerant of the heat exchangers dependent upon the mode and directs a vapor component to a second input port of the compressor. A control module controls a pump in the coolant loop and the first and second valves dependent upon the mode.

Abstract: A vehicle heat pump system including a thermal loop, an eight-way valve, and a controller is provided. The thermal loop includes a compressor, a first portion, and a second portion. The first portion includes an outside heat exchanger. The second portion includes a cabin heat exchanger. The eight-way valve is downstream of the compressor and has a first position in which refrigerant flows within the portions in a cooling mode and a second position in which refrigerant flows within the portions in a heating mode. The controller switches the eight-way valve between the first and second positions. The outside heat exchanger operates as a condenser in the cooling mode and the eight-way valve directs refrigerant flow from the outside heat exchanger to the cabin heat exchanger.

Abstract: A vehicle having a heating and cooling system includes a cold source through which a first flow of coolant flows, a heat source through which a second flow of coolant flows, and first and second parallel connected air-to-coolant heat exchangers. The first and second coolant flows are directed through one or both of the air-to-coolant heat exchangers dependent upon a mode of operation. A control module controls the first and second flows of coolant dependent upon the mode of operation.

Abstract: A vehicle heating and cooling system includes a compressor(s) for compressing a fluid in a cycle including at least two compressions, and a control module for controlling the compressor dependent upon an ambient condition. The module controls a power of the compressor by adjusting a motor speed driving the compressor and/or a pressure drop of the fluid moving through expansion devices. The pressure drop is controlled by changing a size of an opening in the expansion devices. A related method includes compressing a fluid in a first and a second compression cycle, determining an ambient temperature, sensing a temperature of the fluid outlet from a first heat exchanger, sensing a temperature and a pressure of the fluid outlet from a second heat exchanger, calculating a desired power of the compressor based thereon, and adjusting a parameter of the compressor dependent upon the calculated desired power of the compressor.

Abstract: A vehicle having a heating and cooling system includes a refrigerant loop having first and second heat exchangers, and a coolant loop. The coolant loop includes a plurality of valves directing a first flow of coolant through a first refrigerant-to-coolant heat exchanger, a second flow of coolant through a second refrigerant-to-coolant heat exchanger, and a third flow of coolant including a first portion of the first flow of coolant exiting the first refrigerant-to-coolant heat exchanger and a first portion of the second flow of coolant exiting the second refrigerant-to-coolant heat exchanger through an auxiliary coolant loop, and a control module for controlling the plurality of valves to direct the flows of coolant dependent upon a mode of operation. The auxiliary coolant loop is for heating/cooling one or more components, such as a battery, dependent upon the mode of operation.

Abstract: A multifunction reservoir for a secondary loop climate control system includes a coolant vessel, a capsule held in the coolant vessel and a phase change material in the capsule. A secondary loop air conditioning system and a secondary loop heat pump system incorporating one or more multifunction reservoirs of the type described are also disclosed.

Abstract: A vapor injection heat pump includes a coolant loop and a refrigerant loop. The refrigerant loop includes a compressor, a valve directing a refrigerant of the compressor to a first or second heat exchanger dependent upon a mode of operation, an expansion device receiving the refrigerant from at least one of the heat exchangers, a separator receiving an expanded liquid/vapor refrigerant mix from the expansion device and directing a vapor component to a first input port of the compressor and a liquid component to a second valve. The second valve directs the liquid component to the heat exchangers, dependent upon the mode, and an accumulator receives an output refrigerant of the heat exchangers dependent upon the mode and directs a vapor component to a second input port of the compressor. A control module controls a pump in the coolant loop and the first and second valves dependent upon the mode.

Abstract: A vehicle having a heating and cooling system includes a refrigerant loop having first and second heat exchangers, and a coolant loop. The coolant loop is connected to allow a first flow of coolant to be directed through at least one of a plurality of air-to-coolant heat exchangers and at least one component for regulating a temperature of the at least component, and to allow a second flow of coolant to be directed through at least one other of the plurality of air-to-coolant heat exchangers and the at least one component for regulating the temperature of the at least one component dependent upon a mode of operation. A control module, control unit, controller, or the like commonly used in vehicles controls the first and second flows of coolant dependent upon the mode of operation.