Abstract: A fixture is used to mount an angled machine head on a machine tool. The fixture includes a base adapted to be mounted on the machine tool, and a collar for holding the angled machine head. The collar is mounted for rotation on the base and allows the angled machine head to be rotated to any of a plurality of rotational positions. The collar may be selectively locked to the base to fix the position of the angled machine head.

Abstract: A method of friction welding in accordance with one embodiment comprises the steps of inserting a protruding portion of one structural member into a groove of another structural member, and then friction welding the two structural members together to form a non-planar weld joint at an interface of the protruding portion of the one structural member and the groove of the other structural member. The groove can be linear or arc-shaped. The friction-welded members may form an acute or right angle.

Abstract: A method of making tailored blanks in accordance with one embodiment comprises the steps of friction welding a first joining surface of a first structural member having a substantially non-rectangular parallelogram profile to a first portion of a joining surface of a substrate; and thereafter concurrently linear friction welding first and second joining surfaces of a second structural member having a substantially non-rectangular parallelogram profile to a second portion of the surface of the substrate and to a second joining surface of the first structural member respectively. The first and second portions of the surface of the substrate are adjacent. Two or more structural members having a substantially non-rectangular parallelogram profile can be linear friction welded in succession to the substrate and to each other, thereby building a structural assembly having a long flange or other long feature of a desired length.

Abstract: A method of making a tailored blank comprising the following steps: (a) friction welding first and second structural members together at a substantially right angle with respect to each other to form an intersection comprising a first joining surface formed by adjoining bottom faces of the first and second structural members, and a second joining surface formed by an angled face of the first structural member that is disposed at a first oblique angle relative to the bottom face of the first structural member; (b) friction welding the first joining surface of the intersection to a first portion of a surface of a base member; and (c) concurrently linear friction welding first and second joining surfaces of a third structural member to the second joining surface of the intersection and to a second portion of the surface of the base member respectively.