Abstract: The invention relates to a pre-impregnated fibre-reinforced composite material in laminar form, obtained impregnating a fibrous mass with a polymeric binder composition and intended to be subjected to successive forming and pyrolysis operations to produce a fibre-reinforced composite ceramic material. The polymeric binder composition is based on one or more resins chosen from the group consisting of siloxane resins and silsesquioxane resins, and can optionally comprise one or more organic resins. The polymeric binder composition is a liquid with viscosity between 55000 and 10000 mPas at temperatures between 50° C. and 70° C. The polymeric binder composition forms a polymeric binding matrix, not cross-linked or only partially cross-linked that fills the interstices of the fibrous mass. The invention also relates to a method for making said pre-impregnated fibre-reinforced composite material in laminar form.

Abstract: The invention relates to a pre-impregnated fibre-reinforced composite material in laminar form, obtained impregnating a fibrous mass with a polymeric binder composition and intended to be subjected to successive forming and complete curing operations to produce a fibre-reinforced composite material. The polymeric binder composition comprises one or more resins chosen in the group consisting of siloxane resins and silsesquioxane resins, and can optionally comprise one or more organic resins. The polymeric binder composition appears as a liquid with viscosity between 55000 and 10000 mPas at temperatures between 50° C. and 70° C. The polymeric binder composition forms a polymeric binder matrix, not cross-linked or only partially cross-linked, that fills the interstices of the fibrous mass. The invention also relates to a method for making said pre-impregnated fibre-reinforced composite material in laminar form.

Abstract: A method makes a silicon compound-based passivating coating on a ceramic matrix composite reinforced with carbon fibers. A piece made in a ceramic matrix composite reinforced with carbon fibers is placed in a closed chamber of an oven. A predefined load of solid silicon is placed in the chamber avoiding direct contact between the silicon and the piece. The oven is heated while maintaining inside the chamber predefined medium/low vacuum conditions, to generate silicon vapors inside the chamber. The vapors react with substances on the surface of the piece to form a surface coating having composites of the substances with the silicon. The partial pressure of the vacuum, temperature inside the chamber and exposure times of the piece to the silicon vapors to obtain a predefined thickness of the surface coating are chosen. The piece is cooled once the predefined thickness of the passivating coating is reached.

Abstract: A preform for making a component of a braking system having a fibre-reinforced ceramic composite material, obtained by forming and subsequent pyrolysis of a pre-preg is described. Also described is a component of a braking system made wholly or in part from the preform, and a method for making a preform in a fibre-reinforced ceramic composite material.

Abstract: The invention relates to a pre-impregnated fibre-reinforced composite material in laminar form, obtained impregnating a fibrous mass with a polymeric binder composition and intended to be subjected to successive forming and complete curing operations to produce a fibre-reinforced composite material. The polymeric binder composition comprises one or more resins chosen in the group consisting of siloxane resins and silsesquioxane resins, and can optionally comprise one or more organic resins. The polymeric binder composition appears as a liquid with viscosity between 55000 and 10000 mPas at temperatures between 50° C. and 70° C. The polymeric binder composition forms a polymeric binder matrix, not cross-linked or only partially cross-linked, that fills the interstices of the fibrous mass. The invention also relates to a method for making said pre-impregnated fibre-reinforced composite material in laminar form.

Abstract: The invention relates to a pre-impregnated fibre-reinforced composite material in laminar form, obtained impregnating a fibrous mass with a polymeric binder composition and intended to be subjected to successive forming and pyrolysis operations to produce a fibre-reinforced composite ceramic material. The polymeric binder composition is based on one or more resins chosen from the group consisting of siloxane resins and silsesquioxane resins, and can optionally comprise one or more organic resins. The polymeric binder composition is a liquid with viscosity between 55000 and 10000 mPas at temperatures between 50° C. and 70° C. The polymeric binder composition forms a polymeric binding matrix, not cross-linked or only partially cross-linked that fills the interstices of the fibrous mass. The invention also relates to a method for making said pre-impregnated fibre-reinforced composite material in laminar form.

Abstract: A preform for making a component of a braking system having a fibre-reinforced ceramic composite material, obtained by forming and subsequent pyrolysis of a pre-preg is described. Also described is a component of a braking system made wholly or in part from the preform, and a method for making a preform in a fibre-reinforced ceramic composite material.

Abstract: The invention illustrates a material for friction components of disc brakes comprising between 1% and 8% by weight of at least one preceramic resin and between 2% and 10% by weight of at least one organic resin. It also illustrates a friction component for a disc brake, a disc brake, and a process for producing such a material.

Abstract: The present invention relates to a method for making a brake disc comprising the following operating steps: a) providing a brake disc, comprising a braking band 2 made of aluminum or aluminum alloy and provided with two opposite braking surfaces 2a, 2b, each of which at least partially defines one of the two main sides of the disc; b) depositing a material in particle form on the disc with HVOF (High Velocity Oxygen Fuel) technique or with HVAF (High Velocity Air Fuel) technique or with KM (Kinetic Metallization) technique, forming a protective coating 3 which covers at least one of the two braking surfaces of the braking band. The material in particle form is composed of 80 to 90% by weight of tungsten carbide, 8% to 12% by weight of cobalt and 2% to 6% by weight of chromium.

Abstract: The present invention relates to a method of making a brake disc comprising the following operating steps: a) providing a disc brake, comprising a braking band 2 made of grey cast iron or steel and provided with two opposite braking surfaces 2a, 2b, each of which defines at least partially one of the two main sides of the disc; b) depositing a material in particle form on the disc using a HVOF (High Velocity Oxygen Fuel) technique, or HVAF (High Velocity Air Fuel) technique or KM technique (Kinetic Metallization) to form a protective coating 3 which covers at least one of the two braking surfaces of the braking band, The material in particle form is composed of 70 to 95% in weight of tungsten carbide, 5% to 15% in weight of cobalt and 1% to 10% in weight of chromium.

Abstract: The present invention relates to a method for making a brake disc comprising the following operating steps: a) providing a brake disc, comprising a braking band 2 made of aluminium or aluminium alloy and provided with two opposite braking surfaces 2a, 2b, each of which at least partially defines one of the two main sides of the disc; b) depositing a material in particle form on the disc with HVOF (High Velocity Oxygen Fuel) technique or with HVAF (High Velocity Air Fuel) technique or with KM (Kinetic Metallization) technique, forming a protective coating 3 which covers at least one of the two braking surfaces of the braking band. The material in particle form is composed of 80 to 90% by weight of tungsten carbide, 8% to 12% by weight of cobalt and 2% to 6% by weight of chromium.

Abstract: The invention illustrates a material for friction components of disc brakes comprising between 1% and 8% by weight of at least one preceramic resin and between 2% and 10% by weight of at least one organic resin. It also illustrates a friction component for a disc brake, a disc brake, and a process for producing such a material.