Patents by Inventor Lou Carolla

Lou Carolla has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11180350
    Abstract: Methods and apparatus for constructing refractory structures, e.g., glass furnace regenerator structures and/or glass furnace structures having walls formed of refractory block and buck stays externally supporting the walls are provided. Opposed pairs of supports are connected to at least a respective one of the vertically oriented buck stays with cross-support beams spanning the refractory structure between a respective pair of the supports. An overhead crane assembly is supported by the cross-support beams. In such a manner, refractory components of the refractory structure (e.g., refractory wall blocks and/or refractory checker bricks) may be installed using the overhead crane assembly.
    Type: Grant
    Filed: January 30, 2019
    Date of Patent: November 23, 2021
    Assignee: FOSBEL, INC.
    Inventors: Robert D. Chambers, Michael P. Smith, Alan E. Bowser, Jr., Kevin D. Pendelton, Lou Carolla
  • Patent number: 10407333
    Abstract: Methods and apparatus are provided for constructing refractory structures, e.g., glass furnace regenerator structures and/or glass furnace structures formed of refractory components, by positioning opposed pairs of vertically oriented base beams on respective opposite sides of the refractory structure and having a lower end rigidly attached to a foundation of the refractory structure and an upper end which extends vertically above the refractory structure, and attaching cross-support beams to respective ones of the base beams at the upper end thereof so as to latitudinally span the refractory structure. An overhead crane assembly may thus be supported by the cross-support beams.
    Type: Grant
    Filed: February 2, 2016
    Date of Patent: September 10, 2019
    Assignee: FOSBEL, INC.
    Inventors: Lou Carolla, Michael Smith, Alan E. Bowser, Jr.
  • Patent number: 10364174
    Abstract: Glass furnace regenerators having opposed pairs of side and end walls formed of refractory blocks, wherein at last one of the side and end walls of the regenerator comprise an interlocking plurality of refractory blocks, and wherein the refractory blocks are self-supporting and load-bearing one-piece pre-cast structures of a refractory material. Tie back bars may be provided to operatively connect a wall formed of the refractory blocks to externally provided buckstays to allow relative movement between the refractor blocks forming the wall and the buckstays (e.g., as may be required due to the blocks undergoing thermal expansion during use).
    Type: Grant
    Filed: February 14, 2017
    Date of Patent: July 30, 2019
    Assignees: FOSBEL, INC., DSF REFRACTORIES AND MINERALS LIMITED
    Inventors: Trevor Robert Wilson, Alan Bowser, Lou Carolla
  • Patent number: 10330315
    Abstract: Refractory modules are provided by multiple preformed refractory blocks bonded to one another by a bonding agent to form an integral self-supporting structure having a tooth and channel arrangement for interlocking assembly with a similar adjacently positioned refractory module.
    Type: Grant
    Filed: February 2, 2016
    Date of Patent: June 25, 2019
    Assignee: FOSBEL, INC.
    Inventors: Alan E. Bowser, Jr., Michael Smith, Lou Carolla
  • Publication number: 20190161325
    Abstract: Methods and apparatus for constructing refractory structures, e.g., glass furnace regenerator structures and/or glass furnace structures having walls formed of refractory block and buck stays externally supporting the walls are provided. Opposed pairs of supports are connected to at least a respective one of the vertically oriented buck stays with cross-support beams spanning the refractory structure between a respective pair of the supports. An overhead crane assembly is supported by the cross-support beams. In such a manner, refractory components of the refractory structure (e.g., refractory wall blocks and/or refractory checker bricks) may be installed using the overhead crane assembly.
    Type: Application
    Filed: January 30, 2019
    Publication date: May 30, 2019
    Inventors: Robert D. CHAMBERS, Michael P. SMITH, Alan E. BOWSER, JR., Kevin D. PENDELTON, Lou CAROLLA
  • Patent number: 10294085
    Abstract: Methods and apparatus are provided for constructing refractory structures, e.g., glass furnace regenerator structures and/or glass furnace structures formed of refractory components, the refractory structure being housed within a building having a roof support elements. Cross-support beams are provided to latitudinally span the refractory structure and are suspended from roof support elements associated with the building housing the refractory structure by a suspension support system attached to the cross-support beams. An overhead crane assembly may thus be supported by the cross-support beams.
    Type: Grant
    Filed: February 2, 2016
    Date of Patent: May 21, 2019
    Assignee: FOSBEL, INC.
    Inventors: Lou Carolla, Michael Smith, Alan E. Bowser, Jr.
  • Patent number: 10260813
    Abstract: Refractory checker brick modules for glass furnace regenerators are provided which include multiple preformed refractory checker bricks (e.g., tubular checker bricks, cruciform checker bricks, interweave checker bricks, interlock checker bricks, pigeon-hole checker bricks, basket weave checker bricks and the like) stacked in multiple off-set courses to form a honeycomb structure thereof, the checker bricks in the module being bonded to one another by a bonding agent.
    Type: Grant
    Filed: February 2, 2016
    Date of Patent: April 16, 2019
    Assignee: FOSBEL, INC.
    Inventors: Lou Carolla, Michael Smith, Alan E. Bowser, Jr.
  • Patent number: 10227220
    Abstract: Methods and apparatus for constructing refractory structures, e.g., glass furnace regenerator structures and/or glass furnace structures having walls formed of refractory block and buck stays externally supporting the walls are provided. Opposed pairs of supports are connected to at least a respective one of the vertically oriented buck stays with cross-support beams spanning the refractory structure between a respective pair of the supports. An overhead crane assembly is supported by the cross-support beams. In such a manner, refractory components of the refractory structure (e.g., refractory wall blocks and/or refractory checker bricks) may be installed using the overhead crane assembly.
    Type: Grant
    Filed: September 21, 2015
    Date of Patent: March 12, 2019
    Assignee: FOSBEL, INC.
    Inventors: Robert D. Chambers, Michael P. Smith, Alan E. Bowser, Jr., Kevin D. Pendelton, Lou Carolla
  • Patent number: 10065391
    Abstract: Refractory components (e.g. crown or rider arches associated with a refractory structure such as coke ovens, glass furnaces, regenerators and the like) are provided by multiple refractory members bonded to one another by a bonding agent to form an integral self-supporting structure.
    Type: Grant
    Filed: February 2, 2016
    Date of Patent: September 4, 2018
    Assignee: FOSBEL, INC.
    Inventors: Lou Carolla, Michael Smith, Alan E. Bowser, Jr.
  • Patent number: 9963372
    Abstract: Glass furnace regenerators having opposed pairs of side and end walls formed of refractory blocks, a crown arch assembly forming an arched roof of the regenerator, and a rider arch assembly forming an interior floor of the regenerator are provided, wherein at least one of the crown arch assembly and rider arch assembly is formed of adjacently positioned one-piece monolithic pre-cast structures of refractory materials.
    Type: Grant
    Filed: November 12, 2015
    Date of Patent: May 8, 2018
    Assignee: FOSBEL, INC.
    Inventors: Alan E. Bowser, Jr., Robert D. Chambers, Lou Carolla, Michael P. Smith
  • Publication number: 20170240451
    Abstract: Glass furnace regenerators having opposed pairs of side and end walls formed of refractory blocks, wherein at last one of the side and end walls of the regenerator comprise an interlocking plurality of refractory blocks, and wherein the refractory blocks are self-supporting and load-bearing one-piece pre-cast structures of a refractory material. Tie back bars may be provided to operatively connect a wall formed of the refractory blocks to externally provided buckstays to allow relative movement between the refractor blocks forming the wall and the buckstays (e.g., as may be required due to the blocks undergoing thermal expansion during use).
    Type: Application
    Filed: February 14, 2017
    Publication date: August 24, 2017
    Inventors: Trevor Robert WILSON, Alan BOWSER, Lou CAROLLA
  • Publication number: 20160231058
    Abstract: Refractory checker brick modules for glass furnace regenerators are provided which include multiple preformed refractory checker bricks (e.g., tubular checker bricks, cruciform checker bricks, interweave checker bricks, interlock checker bricks, pigeon-hole checker bricks, basket weave checker bricks and the like) stacked in multiple off-set courses to form a honeycomb structure thereof, the checker bricks in the module being bonded to one another by a bonding agent.
    Type: Application
    Filed: February 2, 2016
    Publication date: August 11, 2016
    Inventors: Lou CAROLLA, Michael SMITH, Alan E. BOWSER, Jr.
  • Publication number: 20160221801
    Abstract: Methods and apparatus are provided for constructing refractory structures, e.g., glass furnace regenerator structures and/or glass furnace structures formed of refractory components, the refractory structure being housed within a building having a roof support elements. Cross-support beams are provided to latitudinally span the refractory structure and are suspended from roof support elements associated with the building housing the refractory structure by a suspension support system attached to the cross-support beams. An overhead crane assembly may thus be supported by the cross-support beams.
    Type: Application
    Filed: February 2, 2016
    Publication date: August 4, 2016
    Inventors: Lou CAROLLA, Michael SMITH, Alan E. BOWSER, JR.
  • Publication number: 20160221296
    Abstract: Refractory components (e.g. crown or rider arches associated with a refractory structure such as coke ovens, glass furnaces, regenerators and the like) are provided by multiple refractory members bonded to one another by a bonding agent to form an integral self-supporting structure.
    Type: Application
    Filed: February 2, 2016
    Publication date: August 4, 2016
    Inventors: Lou CAROLLA, Michael SMITH, Alan E. BOWSER, JR.
  • Publication number: 20160223197
    Abstract: Refractory modules are provided by multiple preformed refractory blocks bonded to one another by a bonding agent to form an integral self-supporting structure having a tooth and channel arrangement for interlocking assembly with a similar adjacently positioned refractory module.
    Type: Application
    Filed: February 2, 2016
    Publication date: August 4, 2016
    Inventors: Alan E. BOWSER, JR., Michael SMITH, Lou CAROLLA, JR.
  • Publication number: 20160221854
    Abstract: Methods and apparatus are provided for constructing refractory structures, e.g., glass furnace regenerator structures and/or glass furnace structures formed of refractory components, by positioning opposed pairs of vertically oriented base beams on respective opposite sides of the refractory structure and having a lower end rigidly attached to a foundation of the refractory structure and an upper end which extends vertically above the refractory structure, and attaching cross-support beams to respective ones of the base beams at the upper end thereof so as to latitudinally span the refractory structure. An overhead crane assembly may thus be supported by the cross-support beams.
    Type: Application
    Filed: February 2, 2016
    Publication date: August 4, 2016
    Inventors: Lou CAROLLA, Michael SMITH, Alan E. BOWSER, JR.
  • Publication number: 20160137540
    Abstract: Glass furnace regenerators having opposed pairs of side and end walls formed of refractory blocks, a crown arch assembly forming an arched roof of the regenerator, and a rider arch assembly forming an interior floor of the regenerator are provided, wherein at least one of the crown arch assembly and rider arch assembly is formed of adjacently positioned one-piece monolithic pre-cast structures of refractory materials.
    Type: Application
    Filed: November 12, 2015
    Publication date: May 19, 2016
    Inventors: Alan E. BOWSER, JR., Robert D. CHAMBERS, Lou CAROLLA, Michael P. SMITH
  • Patent number: D829248
    Type: Grant
    Filed: February 18, 2016
    Date of Patent: September 25, 2018
    Assignees: FOSBEL, INC., DSF REFRACTORIES AND MINERALS LIMITED
    Inventors: Trevor Robert Wilson, Alan Bowser, Lou Carolla
  • Patent number: D916153
    Type: Grant
    Filed: August 22, 2018
    Date of Patent: April 13, 2021
    Assignees: FOSBEL, INC., DSF REFRACTORIES AND MINERALS LIMITED
    Inventors: Trevor Robert Wilson, Alan Bowser, Lou Carolla
  • Patent number: D956838
    Type: Grant
    Filed: March 19, 2021
    Date of Patent: July 5, 2022
    Assignees: FOSBEL, INC., DSF REFRACTORIES AND MINERALS LIMITED
    Inventors: Trevor Robert Wilson, Alan Bowser, Lou Carolla