Patents by Inventor Louis A. Kapicak

Louis A. Kapicak has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11958794
    Abstract: Integrated processes are disclosed for the catalytic conversion of carbohydrate to ethylene glycol and/or propylene glycol using a homogeneous, tungsten-containing retro-aldol catalyst. In these processes, the carbohydrate is subjected to retro-aldol conversion and hydrogenation to provide a reaction product containing ethylene glycol and/or propylene glycol, other reaction process including organic acids, itols and tungsten species. Ethylene glycol and propylene glycol are separated from the reaction product for purification, and at least a portion of the remaining fraction is subjected to ion exclusion chromatography to provide an eluant containing tungsten species and a subsequent eluant containing organic acids and a substantially reduced concentration of tungsten species. At least a portion of the eluant containing tungsten species can be recycled for reuse directly or with intervening unit operations to enhance the catalytic activity of the tungsten species.
    Type: Grant
    Filed: January 19, 2023
    Date of Patent: April 16, 2024
    Assignee: T.EN Process Technology, Inc.
    Inventors: Thomas P. Binder, Louis Kapicak
  • Patent number: 11919840
    Abstract: Control methods are disclosed for continuous, unmodulated, multiple catalytic conversion step processes using at least two catalysts, a first catalyst and a second catalyst, that accommodate changes in the performance of each catalyst and the relative performances of the catalysts. In the methods, certain process parameters are used in a manner that is indicative of changes in catalyst performance, and the control methods provide for adjustment of at least one of: the absolute amount of catalytically active species and relative amounts of each of the first catalyst and second catalyst and at least one of the rate of feed or concentration of the raw material to the reaction zone.
    Type: Grant
    Filed: September 24, 2020
    Date of Patent: March 5, 2024
    Assignee: T.EN Process Technology, Inc.
    Inventors: Ray Chrisman, Donald Bunning, Mark Nunley, Brooke Albin, Michael Bradford, David James Schreck, Louis A. Kapicak
  • Publication number: 20230227386
    Abstract: Integrated processes are disclosed for the catalytic conversion of carbohydrate to ethylene glycol and/or propylene glycol using a homogeneous, tungsten-containing retro-aldol catalyst. In these processes, the carbohydrate is subjected to retro-aldol conversion and hydrogenation to provide a reaction product containing ethylene glycol and/or propylene glycol, other reaction process including organic acids, itols and tungsten species. Ethylene glycol and propylene glycol are separated from the reaction product for purification, and at least a portion of the remaining fraction is subjected to ion exclusion chromatography to provide an eluant containing tungsten species and a subsequent eluant containing organic acids and a substantially reduced concentration of tungsten species. At least a portion of the eluant containing tungsten species can be recycled for reuse directly or with intervening unit operations to enhance the catalytic activity of the tungsten species.
    Type: Application
    Filed: January 19, 2023
    Publication date: July 20, 2023
    Inventors: Thomas Binder, Louis Kapicak
  • Patent number: 11680031
    Abstract: Retro-aldol processes are disclosed that use very low concentrations of retro-aldol catalyst in combination with hydrogenation catalyst of certain activities, sizes and spatial dispersions to obtain the high selectivities to ethylene glycol.
    Type: Grant
    Filed: January 19, 2022
    Date of Patent: June 20, 2023
    Assignee: T. EN Process Technology, Inc.
    Inventors: David James Schreck, Mark Nunley, Donald Bunning, Brooke Albin, Louis A. Kapicak, Michael Bradford
  • Patent number: 11655200
    Abstract: Retro-aldol processes are disclosed that use very low concentrations of retro-aldol catalyst in combination with hydrogenation catalyst of certain activities, sizes and spatial dispersions to obtain the high selectivities to ethylene glycol.
    Type: Grant
    Filed: July 16, 2021
    Date of Patent: May 23, 2023
    Assignee: T.EN PROCESS TECHNOLOGY, INC.
    Inventors: David James Schreck, Mark Nunley, Donald Bunning, Brooke Albin, Louis A. Kapicak, Michael Bradford
  • Publication number: 20230091978
    Abstract: By this invention processes are provided for the conversion of carbohydrate to ethylene glycol by retro-aldol catalysis and sequential hydrogenation using control methods having at least one of acetol (hydroxyacetone) and a tracer as inputs.
    Type: Application
    Filed: May 3, 2022
    Publication date: March 23, 2023
    Inventors: Ray Chrisman, Donald Bunning, Mark Nunley, Brooke Albin, Michael Bradford, Louis Kapicak, David James Schreck
  • Publication number: 20220135505
    Abstract: Retro-aldol processes are disclosed that use very low concentrations of retro-aldol catalyst in combination with hydrogenation catalyst of certain activities, sizes and spatial dispersions to obtain the high selectivities to ethylene glycol.
    Type: Application
    Filed: January 19, 2022
    Publication date: May 5, 2022
    Inventors: David James Schreck, Mark Nunley, Donald Bunning, Brooke Albin, Louis A. Kapicak, Michael Bradford
  • Patent number: 11319268
    Abstract: By this invention processes are provided for the conversion of carbohydrate to ethylene glycol by retro-aldol catalysis and sequential hydrogenation using control methods having at least one of acetol (hydroxyacetone) and a tracer as inputs.
    Type: Grant
    Filed: September 24, 2020
    Date of Patent: May 3, 2022
    Assignee: Iowa Corn Promotion Board
    Inventors: Ray Chrisman, Donald Bunning, Mark Nunley, Brooke Albin, Michael Bradford, Louis A. Kapicak, David James Schreck
  • Patent number: 11319269
    Abstract: Retro-aldol processes are disclosed that use very low concentrations of retro-aldol catalyst in combination with hydrogenation catalyst of certain activities, sizes and spatial dispersions to obtain the high selectivities to ethylene glycol.
    Type: Grant
    Filed: September 24, 2020
    Date of Patent: May 3, 2022
    Assignee: Iowa Corn Promotion Board
    Inventors: David James Schreck, Mark Nunley, Donald Bunning, Brooke Albin, Louis A. Kapicak, Michael Bradford
  • Publication number: 20220089515
    Abstract: Retro-aldol processes are disclosed that use very low concentrations of retro-aldol catalyst in combination with hydrogenation catalyst of certain activities, sizes and spatial dispersions to obtain the high selectivities to ethylene glycol.
    Type: Application
    Filed: July 16, 2021
    Publication date: March 24, 2022
    Inventors: David James Schreck, Mark Nunley, Donald Bunning, Brooke Albin, Louis A. Kapicak, Michael Bradford
  • Publication number: 20220089514
    Abstract: Retro-aldol processes are disclosed that use very low concentrations of retro-aldol catalyst in combination with hydrogenation catalyst of certain activities, sizes and spatial dispersions to obtain the high selectivities to ethylene glycol.
    Type: Application
    Filed: September 24, 2020
    Publication date: March 24, 2022
    Inventors: David James Schreck, Mark Nunley, Donald Bunning, Brooke Albin, Louis A. Kapicak, Michael Bradford
  • Patent number: 10618864
    Abstract: The invention describes processes to prepare levulinic acid, formic acid and/or hydroxymethyl furfural from various biomass materials.
    Type: Grant
    Filed: July 31, 2018
    Date of Patent: April 14, 2020
    Assignee: GFBiochemicals IP Assets B.V.
    Inventors: Brian D. Mullen, Cora M. Leibig, Louis A. Kapicak, Donald L. Bunning, Steven R. Strand, Daniel Joseph Brunelle, Marc David Rodwogin, Robert Page Shirtum, Andrew J. Louwagie, Dorie Janine Yontz, Matthew John Tjosaas
  • Publication number: 20190016658
    Abstract: The invention describes processes to prepare levulinic acid, formic acid and/or hydroxymethyl furfural from various biomass materials.
    Type: Application
    Filed: July 31, 2018
    Publication date: January 17, 2019
    Inventors: Brian D. Mullen, Cora M. Leibig, Louis A. Kapicak, Donald L. Bunning, Steven R. Strand, Daniel Joseph Brunelle, Marc David Rodwogin, Robert Page Shirtum, Andrew J. Louwagie, Dorie Janine Yontz, Matthew John Tjosaas
  • Publication number: 20140316161
    Abstract: The invention describes processes to prepare levulinic acid, formic acid and/or hydroxymethyl furfural from various biomass materials.
    Type: Application
    Filed: November 21, 2012
    Publication date: October 23, 2014
    Inventors: Brian D. Mullen, Cora M. Leibig, Louis A. Kapicak, Donald L. Bunning, Steven R. Strand, Daniel Joseph Brunelle, Marc David Rodwogin, Robert Page Shirtum, Andrew J. Louwagie, Dorie Janine Yontz, Matthew John Tjosaas
  • Patent number: 8569530
    Abstract: Various embodiments of the present invention are directed to processes and methods for converting lipids comprising fatty acids into fatty esters. According to various embodiments of the invention, the saponifiable lipids are reacted with a base to form alkali soaps. The alkali soaps are then reacted with an acid to form fatty esters. Both the base reaction and the acid reaction may occur in the presence of one or more alcohols. Following the acid reaction, a solvent may be added to effect a separation of the fatty esters, which may then be recovered.
    Type: Grant
    Filed: April 1, 2011
    Date of Patent: October 29, 2013
    Assignee: Aurora Algae, Inc.
    Inventors: Jeffrey G. Hippler, Andy Thompson, Lea Dulatas, Louis A. Kapicak
  • Publication number: 20110313181
    Abstract: Various embodiments of the present invention are directed to processes and methods for converting lipids comprising fatty acids into fatty esters. According to various embodiments of the invention, the saponifiable lipids are reacted with a base to form alkali soaps. The alkali soaps are then reacted with an acid to form fatty esters. Both the base reaction and the acid reaction may occur in the presence of one or more alcohols. Following the acid reaction, a solvent may be added to effect a separation of the fatty esters, which may then be recovered.
    Type: Application
    Filed: April 1, 2011
    Publication date: December 22, 2011
    Inventors: Andy Thompson, Jeffrey Hippler, Lea Dulatas, Louis A. Kapicak
  • Patent number: 7872149
    Abstract: Glyceride-containing feed for a base catalyzed transesterification with lower alkanol to make biodiesel is pretreated with glycerin separated during the transesterification to partially convert glycerides with lower alkanol contained in the separated glycerin using base catalyst in the separated glycerin while reducing the free fatty acid and phosphorus compound concentrations in the glyceride-containing feed. Unique producer compositions are provided by the pretreatment processes.
    Type: Grant
    Filed: September 19, 2007
    Date of Patent: January 18, 2011
    Assignee: Best Energies, Inc.
    Inventors: Donald Leroy Bunning, Louis A. Kapicak, Thomas Arthur Maliszewski, David James Shreck
  • Publication number: 20100242346
    Abstract: The effluent from an acid esterification of free fatty acid with alkanol to produce alkyl ester of fatty acid is contacted with glycerin to remove water and alkanol. The alkanol separated with the glycerin can be recycled to the acid esterification by contacting the glycerin with fatty acid-containing feed being passed to the acid esterification.
    Type: Application
    Filed: September 17, 2008
    Publication date: September 30, 2010
    Applicant: Best Energies, Inc
    Inventors: Donald Leroy Bunning, Louis A. Kapicak, Thomas Arthur Maliszwski, David James Schreck
  • Publication number: 20100126060
    Abstract: Waste water emissions from a biodiesel production facility are substantially reduced by recovering water from a spent water stream used in a water washing step in the refining of crude biodiesel which water washing removes glycerin. The water is recovered from the spent water stream is concentrated to provide an aqueous fraction which can be recycled for the water washing. The concentration also provides a glycerin-containing fraction containing that can be blended with crude glycerin by-product generated by transesterification of glycerides to make the biodiesel.
    Type: Application
    Filed: January 23, 2008
    Publication date: May 27, 2010
    Applicant: BEST ENERGIES, INC.
    Inventors: Thomas A. Maliszewski, Donald L. Bunning, David J. Schreck, Louis A. Kapicak, Norman L. Balmer
  • Publication number: 20100063327
    Abstract: This invention relates to a process of producing one or more of an alkylene glycol or poly-alkylene glycol by the reaction of an alkylene oxide and water whereby reduced levels of undesired by products such as carbonyl compounds, ultraviolet light absorbing compounds and various metal species are produced.
    Type: Application
    Filed: December 12, 2007
    Publication date: March 11, 2010
    Applicant: DOW TECHNOLOGY INVESTMENTS LLC
    Inventors: Richard C. Hoy, Louis A. Kapicak