Abstract: A solid, sulfur-containing carbonaceous feedstock, e.g. coal or other high carbon content solid, in a finely divided form is suspended in a hydrocarbon liquid along with a finely divided hydroconversion catalyst having a nominal particle size of less than about 10 microns. The resulting suspension and a hydrogen-containing gas are contacted at an elevated temperature and pressure and at a weight hourly space velocity of between 200 and 50,000 kg. of the suspension per kg. of catalyst per hour. The resulting product is continuously withdrawn from the contact zone and normally gaseous materials are separated. A liquid product having a substantially reduced sulfur content and containing the finely divided catalyst is recovered as desulfurized product.

Abstract: A hydrocarbon feedstock, such as a residum from atmospheric or vacuum distillation columns containing large quantities of sulfur is combined with a hydroconversion catalyst having a nominal particle size of less than 10 microns to form a suspension. The resulting suspension and a hydrogen-containing gas are fed upwardly through a contact zone in plug-flow at an elevated temperature and pressure and at a weight hourly space velocity of between 200 and 50,000 kg. of oil per kg. of catalyst per hour. The resulting product containing the catalyst suspended therein is continuously withdrawn from the contact zone. The normally gaseous materials are separated from the liquid product having a substantially reduced sulfur content. The catalyst is carried through the entire process suspended in liquid in a single pass without the necessity of recycling or regeneration and remains in the desulfurized product.