Patents by Inventor Louis J. Rekers

Louis J. Rekers has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 5321105
    Abstract: A bimodal silica gel particle, its method of preparation and its use as a catalyst support in the polymerization of olefins is disclosed. The bimodal silica gel particle exhibits a bimodal pore radius distribution, wherein the silica gel particle has a first average pore radius and a second average pore radius differing by at least about 20 .ANG.. The bimodal silica gel particle is useful as a support for a transition metal-based catalyst to provide a polyolefin having a broad or bimodal molecular weight distribution.
    Type: Grant
    Filed: March 12, 1993
    Date of Patent: June 14, 1994
    Assignee: Quantum Chemical Corporation
    Inventors: Louis J. Rekers, Roger D. Laib
  • Patent number: 5310834
    Abstract: Mixed catalyst compositions comprised of a first supported chromium-containing catalyst component and a second supported chromium-containing catalyst component and which additionally have one or more metallic or non-metallic catalytic agents associated therewith are provided. The additional metallic or non-metallic elements associated with the catalyst components can be aluminum, titanium, zirconium, boron, phosphorous or combinations thereof. The pore volume of the silica supports used for the first and second catalyst components differs by at least 0.3 cc/g. The mixed catalyst compositions of the invention are useful for the preparation of polyolefins. They are particularly useful of polymerization of ethylene in particle form polymerizations to produce high density polyethylene blow molding resins having good processability and physical properties. The improved particle form polymerization process and products obtained thereby using the above-described mixed catalyst compositions are also described.
    Type: Grant
    Filed: December 16, 1992
    Date of Patent: May 10, 1994
    Assignee: Quantum Chemical Corporation
    Inventors: Stanley J. Katzen, Thomas J. Pullukat, Michael W. Lynch, Louis J. Rekers
  • Patent number: 5231066
    Abstract: A bimodal silica gel particle, its method of preparation and its use as a catalyst support in the polymerization of olefins is disclosed. The bimodal silica gel particle exhibits a bimodal pore radius distribution, wherein the silica gel particle has a first average pore radius and a second average pore radius differing by at least about 20 .ANG.. The bimodal silica gel particle is useful as a support for a transition metal-based catalyst to provide a polyolefin having a broad or bimodal molecular weight distribution.
    Type: Grant
    Filed: September 11, 1991
    Date of Patent: July 27, 1993
    Assignee: Quantum Chemical Corporation
    Inventors: Louis J. Rekers, Roger D. Laib
  • Patent number: 5198400
    Abstract: Mixed catalyst compositions comprised of a first supported chromium-containing catalyst component and a second supported chromium-containing catalyst component and which additionally have one or more metallic or non-metallic catalytic agents associated therewith are provided. The additional metallic or non-metallic elements associated with the catalyst components can be aluminum, titanium, zirconium, boron, phosphorous or combinations thereof. The pore volume of the silica supports used for the first and second catalyst components differs by at least 0.3 cc/g. The mixed catalyst compositions of the invention are useful for the preparation of polyolefins. They are particularly useful of polymerization of ethylene in particle form polymerizations to produce high density polyethylene blow molding resins having good processability and physical properties. The improved particle form polymerization process and products obtained thereby using the above-described mixed catalyst compositions are also described.
    Type: Grant
    Filed: March 26, 1991
    Date of Patent: March 30, 1993
    Assignee: Quantum Chemical Corporation
    Inventors: Stanley J. Katzen, Thomas J. Pullukat, Michael W. Lynch, Louis J. Rekers
  • Patent number: 5081089
    Abstract: Improved mixed chromium catalysts useful in particle form polymerizations to produce readily processable high density polyolefin resins which also have high resistance to environmental stress cracking are provided. First and second chromium-containing catalyst components obtained using silica supports of different pore volumes and wherein one of the catalyst components also contains aluminum are employed for the preparation of the mixed catalysts. The polymerization process and products obtained using the above-described mixed catalysts are also described.
    Type: Grant
    Filed: August 22, 1990
    Date of Patent: January 14, 1992
    Assignee: National Distillers and Chemical Corporation
    Inventors: Louis J. Rekers, Stanley J. Katzen
  • Patent number: 4981927
    Abstract: Improved mixed chromium catalysts useful in particle form polymerizations to produce readily processable high density polyolefin resins which also have high resistance to environmental stress cracking are provided. First and second chromium-containing catalyst components obtained using silica supports of different pore volumes and wherein one of the catalyst components also contains aluminum are employed for the preparation of the mixed catalysts. The polymerization process and products obtained using the above-described mixed catalysts are also described.
    Type: Grant
    Filed: April 14, 1989
    Date of Patent: January 1, 1991
    Assignee: National Distillers and Chemical Corporation
    Inventors: Louis J. Rekers, Stanley J. Katzen
  • Patent number: 4847339
    Abstract: An improved emulsion polymerization process for the preparation of high Mooney viscosity terpolymers of ethylene, vinyl acetate, and reactive halogen-containing monomers is provided. In the process, the reactive halogen-containing monomer is added during the polymerization. The ethylene pressure may also be increased during the polymerization.
    Type: Grant
    Filed: February 2, 1987
    Date of Patent: July 11, 1989
    Assignee: National Distillers and Chemcial Corporation
    Inventors: Manfred Heimberg, Louis J. Rekers
  • Patent number: 4656151
    Abstract: An intermetallic compound is disclosed formed by(a) mixing a compound having the structural formula R(R')Mg where R and R' are the same or different and are hydrocarbyl of 1 to 10 carbon atoms with a compound having the structural formula R.sup.1.sub.m Si(OR.sup.2).sub.n X.sub.4-(m+n) where R.sup.1 and R.sup.
    Type: Grant
    Filed: July 15, 1985
    Date of Patent: April 7, 1987
    Assignee: National Distillers and Chemical Corporation
    Inventors: Javan Shelly, Louis J. Rekers
  • Patent number: 4649128
    Abstract: A method is disclosed for controlling the activity of or deactivating a transition element olefin polymerization catalyst by contacting the catalyst with a deactivating polymer comprising a homopolymer of an unsaturated polar organic compound or a copolymer of an alpha-olefin and an unsaturated polar organic compound.
    Type: Grant
    Filed: November 21, 1985
    Date of Patent: March 10, 1987
    Assignee: National Distillers and Chemical Corporation
    Inventors: Louis J. Rekers, Anthony N. Speca, Harry W. Mayhew
  • Patent number: 4593079
    Abstract: Process for selective production of polyolefin resins of controlled rheology responsive to catalyst morphology in heat activated aluminum treated porous supports e.g., silica gel of regulated moisture content.
    Type: Grant
    Filed: June 1, 1982
    Date of Patent: June 3, 1986
    Assignee: National Distillers and Chemical Corporation
    Inventors: Louis J. Rekers, Stanley J. Katzen
  • Patent number: 4540755
    Abstract: Process for the polymerization of olefins comprising contacting an olefin, admixed with an oxygen-containing gas, with a supported organophosphoryl-chromium oxide catalyst.
    Type: Grant
    Filed: September 30, 1982
    Date of Patent: September 10, 1985
    Assignee: National Petro Chemicals Corporation
    Inventors: Harry W. Mayhew, Richard J. French, Louis J. Rekers
  • Patent number: 4496699
    Abstract: A process is disclosed for polymerizing an olefin to provide a polyolefin of high melt index which comprises contacting the olefin with a catalyst system obtained by heat activating a supported organophosphoryl chromium compound obtained by the reaction of chromium trioxide with an organophosphorous compound having the formula: ##STR1## wherein R is alkyl, aralkyl, aryl, cycloalkyl, or hydrogen, but at least one R is other than hydrogen, and combining the heat activated supported material with a melt index increasing amount of at least one organoborane catalyst modifier having the formula: ##STR2## wherein m and n each is zero or 1, R.sub.1 and R.sub.2 are each a hydrocarbyl group of from 1 to 10 carbon atoms, or one of R.sub.1 and R.sub.2 is hydrogen, or together R.sub.1 and R.sub.2 constitute a hydrocarbyl group of from 2 to 10 carbon atoms.
    Type: Grant
    Filed: November 12, 1982
    Date of Patent: January 29, 1985
    Assignee: National Distillers and Chemical Corporation
    Inventors: Louis J. Rekers, Stanley J. Katzen
  • Patent number: 4472531
    Abstract: An olefin polymerization catalyst comprising a silica xerogel support having a pore volume greater than about 2.0 cc/g, the major portion of which volume is provided by pores having pore diameters ranging from 300 to 600 A and a surface area ranging from 200 to 500 m.sup.2 /g, and having deposited thereon a metal-containing catalytic material, such as chromium oxide, or other metal oxide. A suitable hydrogel is treated with a water miscible organic liquid to substantially displace the aqueous phase and the resultant organogel with or without intermediate drying is then impregnated by a concentrated aqueous solution of a metal salt decomposable to the oxide on subsequent calcination. Also disclosed is a polymerization process utilizing such a catalyst for the preparation of polymers and copolymers of 1-olefins having a maximum of 8 carbon atoms in the chain and having no branching nearer the double bond than the 4-position, e.g., ethylene polymers.
    Type: Grant
    Filed: July 2, 1981
    Date of Patent: September 18, 1984
    Assignee: National Petro Chemicals Corporation
    Inventors: Anthony N. Speca, Louis J. Rekers
  • Patent number: 4404340
    Abstract: Olefin polymerization catalysts comprised of a supported adduct of a trialkyl-dialkylphosphato-titanate and chromium trioxide, processes for their preparation and polymerization processes employing the same.
    Type: Grant
    Filed: December 24, 1982
    Date of Patent: September 13, 1983
    Assignee: National Petro Chemicals Corporation
    Inventors: Anthony N. Speca, Stanley J. Katzen, Louis J. Rekers
  • Patent number: 4379075
    Abstract: A process is disclosed for polymerizing an olefin to provide a polyolefin of high melt index which comprises contacting the olefin with a catalyst system obtained by heat activating a supported organophosphoryl chromium compound obtained by the reaction of chromium trioxide with an organophosphorous compound having the formula: ##STR1## wherein R is alkyl, aralkyl, aryl cycloalkyl, or hydrogen, but at least one R is other than hydrogen, and combining the heat activated supported material with a melt index increasing amount of at least one organoborane catalyst modifier having the formula: ##STR2## wherein m and n each is zero or 1,R.sub.1 and R.sub.2 are each a hydrocarbyl group of from 1 to 10 carbon atoms, or one of R.sub.1 and R.sub.2 is hydrogen, or together R.sub.1 and R.sub.2 constitute a hydrocarbyl group of from 2 to 10 carbon atoms.
    Type: Grant
    Filed: March 13, 1981
    Date of Patent: April 5, 1983
    Assignee: National Petro Chemicals Corp.
    Inventors: Louis J. Rekers, Stanley J. Katzen
  • Patent number: 4356294
    Abstract: High density polyethylene resins of improved environmental stress crack resistance, (ESCR) for blow molding and related uses produced with chromium/aluminum based heat activated supported catalysts wherein the support is dried under controlled conditions to provide a selected silanol group population.
    Type: Grant
    Filed: October 24, 1980
    Date of Patent: October 26, 1982
    Assignee: National Petro Chemicals Corp.
    Inventors: Louis J. Rekers, Richard J. French, Harry W. Mayhew
  • Patent number: 4328124
    Abstract: Olefin polymerization catalysts comprised of a supported adduct of a trialkyl-dialkylphosphato-titanate and chromium trioxide, processes for their preparation and polymerization processes employing the same.
    Type: Grant
    Filed: January 26, 1981
    Date of Patent: May 4, 1982
    Assignee: National Petro Chemicals Corp.
    Inventors: Anthony N. Speca, Stanley J. Katzen, Louis J. Rekers
  • Patent number: 4312786
    Abstract: Olefins are polymerized in the presence of catalysts prepared by combining a heat activated supported organophosphoryl chromium compound with an alkyl borane which has been pretreated with hydrogen.
    Type: Grant
    Filed: May 30, 1980
    Date of Patent: January 26, 1982
    Assignee: National Petro Chemicals Corp.
    Inventors: Stanley J. Katzen, Louis J. Rekers
  • Patent number: 4290914
    Abstract: Catalysts, especially for olefin polymerization are prepared by coating an aluminum compound on a selected high pore volume silica gel, and calcining the support at temperatures of from about 200.degree. to 2000.degree. F. The preferred catalyst is prepared with an inorganic support material as aforesaid, thereafter depositing an organophosphoryl chromium compound thereon, and activating the thus-treated support by heating in a non-reducing, preferably oxygen-containing, atmosphere at temperatures of from about 800.degree. to 2000.degree. F. The activated, supported catalyst composition may, but need not necessarily, be combined with a metallic and/or non-metallic reducing agent, to provide a catalyst system useful in the polymerization of 1-olefins.
    Type: Grant
    Filed: June 16, 1980
    Date of Patent: September 22, 1981
    Assignee: National Petro Chemicals Corp.
    Inventors: Stanley J. Katzen, Louis J. Rekers
  • Patent number: 4276399
    Abstract: Polymerization of 1-olefins is conducted with a supported catalyst consisting essentially of a polymeric hydrocarbon aluminate comprising at least one ##STR1## unit.
    Type: Grant
    Filed: March 30, 1979
    Date of Patent: June 30, 1981
    Assignee: National Petro Chemicals Corp.
    Inventors: Louis J. Rekers, Anthony N. Speca