Abstract: A lowermost casing segment in a tubular casing string, capped with a cast iron end cap, has an ignitable thermite mixture within the interior of such casing segment which, when ignited, superheats the end cap and the casing segment, to allow the casing segment and the end cap to be lowered completely through a subterranean asphalt formation without allowing the asphalt to enter the interior of the casing segment. The cast iron end cap is then drilled out to allow further drilling through the casing segment into oil and gas formations beneath the asphalt formation. In a first embodiment, the casing segment has a top cap to constrain the thermite mixture. In a second embodiment, the thermite mixture is located within a metal capsule which can be lowered into the casing segment to rest against the bottom end cap, and then be removed by a wireline.

Abstract: An apparatus and method are disclosed for the repair of failure spots, such as holes, crevices, and the like, along a first tubular section, such as casing section(s) in subterranean wells. The apparatus includes a housing made of a malleable material, such as steel, which is responsive to shock waves generated by an explosive material, such as a detonator cord, carried inside the housing. The explosive detonator cord is activated to generate shock waves within the housing to expand the malleable housing to conform to the wall holes, openings and failure spots in the casing. Thereafter, a head, selectively securable to the housing, is disengaged from the housing during retrieval of the head after activation of the detonator cord, to retrieve the head from the well and leave the malleable housing intact and across the failure spots.

Abstract: A theft abating stud and nut assembly is provided for use on flanges of members of a fluid flow conduit, such as oil well production conduits, pipelines, and the like. Tapered smooth outer surface nuts are used with studs which are assembled by placing the studs in tension during assembly on the flanges. A method for such assembly is also disclosed.

Abstract: A secondary plugging tool is disclosed for use in a subterranean plug, such as in a plugged and/or abandoned well. The repaired plug may be of a cementicious material, or a mechanically, hydraulically or electrically set plug or packer. The plugging tool includes an outer housing containing an eutectic metal alloy. A thermitic reaction charge is contained within chambers within an inner tubular member and a lower housing. The lower end of the outer housing being ported circumferentially there around, the thermitic reaction charge activates the eutectic metal charge such that the eutectic charge melts and pours out of the outer housing and across and upon the initial plug to repair any failure areas therein.

Abstract: A well tool and method for heating and depositing first and second charges of selective temperature melting metal alloys for repairing failure spots along a section of a tubular conduit, such as casing, in a subterranean well. A fuel charge is provided and is ignited to first melt the lower temperature melting metal alloy charge and thereafter the higher temperature metal alloy charge, such that a metal precipitate is formed from the heated higher temperature melting metal alloy charge. The housing defines a sacrificial wall which is opened or cleared as the higher temperature metal alloy charge melts, thus enabling the precipitate of the higher temperature melting alloy charge to be discharged from the housing to form a bridge for subsequent movements thereacross of the lower temperature melting alloy charge, into the well immediate the area of the failure spots.

Abstract: An exothermic well tool and method of use for the repair of failure spots along a section of a first tubular conduit, such as casing, are provided wherein the housing of the tool is heated to at least a temperature approximately in excess of that required to activate and melt an exothermic metal alloy composition and may include an ignitable starter fuel charge with a series of solid activation fuel charges spaced throughout the chamber. The tool may also include a length of a second tubular conduit for positioning around the exterior of the housing to define an annular area relative to the first tubular conduit for deposit of a low temperature metal alloy therein.

Abstract: In a method for testing the integrity of welds at elevated temperatures, a pressurized mixture of a gaseous environmentally safe composition is injected in an area between the inner and outer weld of a terminal flange welded to a tubular pipe section or casing. The pressurized composition includes a marker sub-composition which is detected by a detection apparatus which scans the weld. The pressure of the gas composition is also monitored to observe losses in pressure indicative of flaws in the welds. The integrity of the welds is tested at elevated temperature permitting remedial repairs to be made without reheating the tubular pipe or casing.