Abstract: A rotor cap assembly has been conceived using multiple wedge-shaped rotor cap segments, in which the cap segments are disposed on a cap segment retainer and in which the cap segment retainer pilots the multiple rotor cap segments at a diameter intermediate the cap segments' outer diameter and the cap segments' middle diameter. By piloting multiple rotor cap segments with retaining means on the cap segment retainer and positioning means on the multiple cap segments, the rotor cap segments and cap segment retainer assembly may be fixed to a plate holder or directly to a rotor disc of a refiner without substantially altering either the plate holder or the rotor disc.

Abstract: A refiner plate segment with a continuous transition zone spanning from the periphery or near the periphery of the plate in a substantial spiral toward the axis of rotation of the plate adjacent the breaker bar zone.

Abstract: Dispersers and disperser plate segments configured to be mounted in dispersers, wherein the disperser plate segments comprise rows of teeth and wherein bridges span gaps between adjacent teeth in at least one of the rows of teeth, wherein the bridges are separated from a substrate of the front face by an open space in the gap. In other exemplary embodiments, a buttress extends from at least one face of the tooth to support the tooth.

Abstract: This disclosure relates to a refiner plate segment, mechanical refiners, and methods to manufacture a refiner plate segment having one or more water channels disposed in a variable substrate profile along the radial length of a refiner plate segment base and disposed between the refiner plate segment inlet and the primary refining section, wherein the variable substrate profile comprises an undulating curve configured to complement a second undulating curve on an opposing refiner plate, and wherein dimensions of the one or more water channels are sufficiently narrow to prevent wood chips from entering the water channels and sufficiently wide to provide a bypass path for the free water.

Abstract: A simulation server capable of configuring events of a lesson plan through interactions with a computing device. The simulation server stores in a memory at least one lesson plan. Each lesson plan comprises at least one event, and each event comprises at least one rule. The simulation server receives a lesson plan selection from the computing device. The simulation server extracts from the memory the at least one event corresponding to the lesson plan selection and the corresponding at least one rule, and transmits the extracted at least one event and at least one rule corresponding to the selected lesson plan to the computing device. The simulation server further receives from the computing device, a selection of at least one event to be used for the selected lesson plan with a configuration of the at least one rule for each selected event.

Abstract: A cast metal plate segment for a refiner of lignocellulosic material or a disperser of comminuted paper or packaging products, the plate segment including a front side with a front surface configured to refine the lignocellulosic material or disperge the comminuted paper or packaging products, and a back side, opposite to the front side, including a corner or edge, wherein the corner or edge comprises a casted surface between machined planar surfaces adjacent the corner or edge.

Abstract: A refining plate segment for a mechanical refiner of lignocellulosic material including: a refining surface on a substrate, wherein the refining surface faces a refining surface of an opposing refiner plate, the refining surface including bars and grooves between the bars, wherein an angle of each bar with respect to a radial line corresponding to the bar increases at least 15 degrees along a radially outward direction, and the angle is a holdback angle in a range of 10 to 45 degrees at the periphery of the refining surface, and wherein the bars each include a leading sidewall having an irregular surface, wherein the irregular surface includes protrusions extending outwardly from the sidewall towards a sidewall on an adjacent bar and the irregular surface extends from at or near the outer periphery of the refining surface extends radially inwardly along the bars without reaching an inlet of the refining surface.

Abstract: A disperser-refiner plate segment comprising a refining section disposed radially outward from a dispersion section, wherein a height of the teeth in the dispersion section exceeds a height of the bars in the refining section. It is believed that disperser-refiner plate segments as described herein will allow operators to combine dispersion with refining and give operators greater control over the level of dispersion while minimally affecting the level of refining.

Abstract: A flinger or refiner plate for a mechanical refiner including deep notches or holes in feeder bars of the flinger plate and/or open passages or holes in bars of the refiner plate. The open passages and/or holes in the bars significantly reduce stagnate flow zones at the trailing side of the bars during operation of the mechanical refiner. The reduction of the stagnate flow zones may reduce or eliminate fiber accumulation at the trailing side of the bars.

Abstract: A refining system and process using a specially designed stator refiner plate. The specially designed stator refiner plate includes a major refining surface having a series of bars and grooves, the bars include a leading surface having an irregular surface. The irregular surface hosts a series of protrusions extending along the bar. The bar further comprises a trailing surface that is relatively smooth compared to the leading surface. The trailing surface lacks an irregular surface.

Abstract: This disclosure relates to a refiner plate segment, mechanical refiners, and methods to manufacture a refiner plate segment having one or more water channels disposed in a variable substrate profile along the radial length of a refiner plate segment base and disposed between the refiner plate segment inlet and the primary refining section, wherein the variable substrate profile comprises an undulating curve configured to complement a second undulating curve on an opposing refiner plate, and wherein dimensions of the one or more water channels are sufficiently narrow to prevent wood chips from entering the water channels and sufficiently wide to provide a bypass path for the free water.

Abstract: A refiner plate segment with a continuous transition zone spanning from the periphery or near the periphery of the plate in a substantial spiral toward the axis of rotation of the plate adjacent the breaker bar zone.

Abstract: The present disclosure describes a refiner plate segment with one or more continuous, generally spiraling transition zones. A transition zone spans from an area near the inner portion of the plate, near the breaker bar area, and extends toward an area near the periphery of the plate at an angle. A tangent line to the transition zone intersecting a radial line forms this angle. The radial line is formed by a line perpendicular to the outer periphery passing through the center point of the center of plate rotation.

Abstract: A refining plate segment for a mechanical refiner of lignocellulosic material including: a refining surface on a substrate, wherein the refining surface faces a refining surface of an opposing refiner plate, the refining surface including bars and grooves between the bars, wherein an angle of each bar with respect to a radial line corresponding to the bar increases at least 15 degrees along a radially outward direction, and the angle is a holdback angle in a range of 10 to 45 degrees at the periphery of the refining surface, and wherein the bars each include a leading sidewall having an irregular surface, wherein the irregular surface includes protrusions extending outwardly from the sidewall towards a sidewall on an adjacent bar and the irregular surface extends from at or near the outer periphery of the refining surface extends radially inwardly along the bars without reaching an inlet of the refining surface.

Abstract: A simulation server capable of creating events of a lesson plan based on simulation data statistics. The simulation server comprises memory for storing simulation data, and a processing unit. The processing unit executes a plurality of simulations functionalities according to a lesson plan. The processing unit collects simulation data representative of the execution of the plurality of simulations functionalities according to the lesson plan. The processing unit stores the simulation data in the memory. The processing unit processes the simulation data to generate simulation data statistics. The processing unit creates at least one event having at least one rule based on the simulation data statistics. The at least one rule consists in at least one measurable value to be measured by at least one of the simulation functionalities.

Abstract: A refining plate segment for a mechanical refiner of lignocellulosic material including: a refining surface on a substrate, wherein the refining surface faces a refining surface of an opposing refiner plate, the refining surface including bars and grooves between the bars, wherein an angle of each bar with respect to a radial line corresponding to the bar increases at least 15 degrees along a radially outward direction, and the angle is a holdback angle in a range of 10 to 45 degrees at the periphery of the refining surface, and wherein the bars each include a leading sidewall having an irregular surface, wherein the irregular surface includes protrusions extending outwardly from the sidewall towards a sidewall on an adjacent bar and the irregular surface extends from at or near the outer periphery of the refining surface extends radially inwardly along the bars without reaching an inlet of the refining surface.

Abstract: A refining plate segment for a mechanical refiner of lignocellulosic material including: a convex conical refining surface on a convex conical substrate of the plate, wherein the refining surface is adapted to face a concave conical refining surface of an opposing refiner plate, the convex conical refining surface including bars and grooves formed between adjacent bars, wherein an angle of each bar with respect to a reference line parallel to a rotational axis of the refiner increases at least 15 degrees and the angle is a holdback angle is 10 to 45 degrees at a periphery of the refining surface, and wherein the bars each include a leading sidewall having an irregular surface having protrusions extending outwardly from the sidewall toward a sidewall on an adjacent bar.

Abstract: A refining system and process using a specially designed stator refiner plate. The specially designed stator refiner plate includes a major refining surface having a series of bars and grooves, the bars include a leading surface having an irregular surface. The irregular surface hosts a series of protrusions extending along the bar. The bar further comprises a trailing surface that is relatively smooth compared to the leading surface. The trailing surface lacks an irregular surface.

Abstract: A cast metal plate segment for a refiner of lignocellulosic material or a disperser of comminuted paper or packaging products, the plate segment including a front side with a front surface configured to refine the lignocellulosic material or disperge the comminuted paper or packaging products, and a back side, opposite to the front side, including a corner or edge, wherein the corner or edge comprises a casted surface between machined planar surfaces adjacent the corner or edge.

Abstract: A refining system and process using a specially designed stator refiner plate that includes a major refining surface having a series of bars and grooves, the bars include a leading surface having an irregular surface hosting a series of protrusions extending along the bar, and a trailing surface that is relatively smooth compared to the leading surface that lacks an irregular surface.