Patents by Inventor Luca Zanichelli

Luca Zanichelli has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12600625
    Abstract: A method for the suppression of soot formation during the partial oxidation of a hydrocarbon-containing gaseous feed, in the presence of steam and in an ATR reactor or in a POX reactor, the method comprising the addition of gaseous carbon dioxide to the hydrocarbon-containing gaseous feed before entry into the reactor. A method for determining a minimum steam to carbon ratio required for scot-free operation is also disclosed.
    Type: Grant
    Filed: February 18, 2020
    Date of Patent: April 14, 2026
    Assignee: Casale SA
    Inventors: Luca Zanichelli, Giacomo Colmegna
  • Publication number: 20250345764
    Abstract: Burner for a reforming reactor including an oxidizer pipe arranged coaxially within a process gas annular channel, wherein the nozzle has a trumpet-like shape and the lip of the nozzle has a wave or sinusoidal profile.
    Type: Application
    Filed: May 22, 2023
    Publication date: November 13, 2025
    Inventors: Luca ZANICHELLI, Nicola PANZERI
  • Patent number: 12330940
    Abstract: A process of partial oxidation is performed in a reactor which includes a reaction chamber and a burner assembly, wherein: the burner assembly has a single oxidant nozzle located within an fuel channel, said oxidant nozzle comprises a nozzle pipe and a nozzle outlet, the nozzle pipe and the fuel channel are arranged to produce a diffusion flame, the nozzle outlet has a shape with two or more elongate lobes projecting from a center of the nozzle pipe.
    Type: Grant
    Filed: December 19, 2019
    Date of Patent: June 17, 2025
    Assignee: Casale SA
    Inventors: Luca Zanichelli, Giacomo Colmegna
  • Patent number: 12140307
    Abstract: A burner (1) for the production of synthesis gas, configured to feed a reactant stream and an oxidant stream into a reaction chamber, the burner comprising at least one cooled component (11, 12), wherein said cooled component comprises channels (20) to convey a cooling medium, a cooling medium header (24) and a cooling medium collector (25), wherein said channels, said cooling medium header and said cooling medium collector are integrally formed within said cooled component of the burner.
    Type: Grant
    Filed: August 12, 2022
    Date of Patent: November 12, 2024
    Assignee: Casale SA
    Inventors: Luca Zanichelli, Nicola Panzeri, Fabiano Montini
  • Publication number: 20240328616
    Abstract: A burner (1) for the production of synthesis gas, configured to feed a reactant stream and an oxidant stream into a reaction chamber, the burner comprising at least one cooled component (11, 12), wherein said cooled component comprises channels (20) to convey a cooling medium, a cooling medium header (24) and a cooling medium collector (25), wherein said channels, said cooling medium header and said cooling medium collector are integrally formed within said cooled component of the burner.
    Type: Application
    Filed: August 12, 2022
    Publication date: October 3, 2024
    Applicant: Casale SA
    Inventors: Luca Zanichelli, Nicola Panzeri, Fabiano Montini
  • Publication number: 20240286896
    Abstract: Reactor (1) for partial oxidation of a fuel (2) with an oxidant (3) to a synthesis gas (4) comprising CO and H2, the reactor (1) includes: a vessel (5) enclosing a reaction chamber (6) for the partial oxidation of said fuel (2) in the presence of said oxidant (3); a burner (7) arranged to feed said fuel (2) and said oxidant (3) to said reaction chamber (6); said burner (7) comprises: a first passage (9) for said oxidant (3) and a second passage (2) for said fuel (2), said first (9) and said second passage (11) are coaxially arranged one around the other; an ignition mean (13) and a flame detection sensor (14), wherein said ignition mean (13) and said flame detection sensor (14) are movable within the burner between a start-up position (30) proximal to the reaction chamber (6) and a second retracted position (31) distanced from said reaction chamber (6).
    Type: Application
    Filed: September 30, 2022
    Publication date: August 29, 2024
    Inventors: Luca ZANICHELLI, Giacomo COLMEGNA
  • Patent number: 11313556
    Abstract: A burner system (100) for the combustion of a hydrocarbon feedstock with an oxidant, comprising at least one burner (1) and a cooling circuit (2), where in: the burner system (100) comprises a fuel side (3, 15) and an oxidant side (4, 14); the burner (1) comprises a cooling chamber (5) connected to said cooling circuit(2); said cooling circuit (2) comprises a reservoir tank(8) for said cooling fluid and a circulation pump(16); said system (100) comprises pressure equalizing line (15b) arranged to establish a fluid communication between the inside of said reservoir tank (8) and at least one of said fuel side and oxidant side.
    Type: Grant
    Filed: February 2, 2016
    Date of Patent: April 26, 2022
    Assignee: Casale SA
    Inventors: Luca Zanichelli, Elio Strepparola, Marco Carlucci Mazzamuto
  • Publication number: 20220119253
    Abstract: A method for the suppression of soot formation during the partial oxidation of a hydrocarbon-containing gaseous feed, in the presence of steam and in an ATR reactor or in a POX reactor, the method comprising the addition of gaseous carbon dioxide to the hydrocarbon-containing gaseous feed before entry into the reactor. A method for determining a minimum steam to carbon ratio required for scot-free operation is also disclosed.
    Type: Application
    Filed: February 18, 2020
    Publication date: April 21, 2022
    Applicant: Casale SA
    Inventors: Luca Zanichelli, Giacomo Colmegna
  • Publication number: 20220098035
    Abstract: A process of partial oxidation is performed in a reactor which includes a reaction chamber and a burner assembly, wherein: the burner assembly has a single oxidant nozzle located within an fuel channel, said oxidant nozzle comprises a nozzle pipe and a nozzle outlet, the nozzle pipe and the fuel channel are arranged to produce a diffusion flame, the nozzle outlet has a shape with two or more elongate lobes projecting from a center of the nozzle pipe.
    Type: Application
    Filed: December 19, 2019
    Publication date: March 31, 2022
    Applicant: Casale SA
    Inventors: Luca Zanichelli, Giacomo Colmegna
  • Publication number: 20180031231
    Abstract: A burner system (100) for the combustion of a hydrocarbon feedstock with an oxidant, comprising at least one burner (1) and a cooling circuit (2), where in: the burner system(100) comprises a fuel side (3, 15) and an oxidant side (4, 14); the burner (1) comprises a cooling chamber (5) connected to said cooling circuit(2); said cooling circuit (2) comprises a reservoir tank(8) for said cooling fluid and a circulation pump(16); said system (100) comprises pressure equalizing line (15b) arranged to establish a fluid communication between the inside of said reservoir tank (8) and at least one of said fuel side and oxidant side.
    Type: Application
    Filed: February 2, 2016
    Publication date: February 1, 2018
    Applicant: Casale SA
    Inventors: Luca ZANICHELLI, Elio STREPPAROLA, Marco CARLUCCI MAZZAMUTO
  • Publication number: 20170138590
    Abstract: A burner suitable for the over stoichiometric combustion of a hydrocarbon source, comprising a nozzle (2) for the formation of a diffusion flame outside the burner, and said nozzle (2) comprising one (20) or more (21, 22) tubular bodies which define a channel (25) or a plurality of coaxial channels (23, 24) for respective reactant streams, wherein the or each of the tubular bodies forming said nozzle (2) are made of a technical ceramic material.
    Type: Application
    Filed: January 26, 2017
    Publication date: May 18, 2017
    Applicant: Casale SA
    Inventors: Luca Zanichelli, Daniele Humair
  • Patent number: 9580313
    Abstract: A process and related reactor (1) for oxidation of a hydrocarbon feedstock are disclosed, the reactor (1) comprising a vessel (3) and a neck (5) with an axial burner (6) and a tangential gas inlet (2), wherein the neck (5) has a swirling chamber (10) located below said burner (6) and connected to said gas inlet (2), to produce a gas vortex (V) which optimizes the mixing between the gas stream (G) and the oxidizer in said neck (5). Preferably the swirling chamber (10) has an internal surface (12) with a log-spiral profile.
    Type: Grant
    Filed: November 19, 2015
    Date of Patent: February 28, 2017
    Assignee: Casale SA
    Inventor: Luca Zanichelli
  • Patent number: 9561484
    Abstract: A method for revamping a secondary reformer (1), the reformer comprising an internal gas riser pipe (8) for routing a process gas from a bottom gas inlet to a combustion chamber (5) located above a catalytic zone (6), and a distributor (9) for introduction of an oxidation agent such as process air into the combustion chamber. The original distributor of the oxidation agent is discontinued, the gas riser pipe is shortened (8?) and the outlet end of the shortened gas riser pipe is arranged to deliver a gas flow directed upwards. A new burner (20) is installed on top of the reformer, the new burner being arranged to deliver an oxidation agent such as process air with a downward flow, thus obtaining a counterflow mixing zone (23) and formation of a diffusion flame above the outlet end of the gas riser pipe.
    Type: Grant
    Filed: May 7, 2013
    Date of Patent: February 7, 2017
    Assignee: Casale SA
    Inventors: Luca Zanichelli, Andrea Beretti
  • Publication number: 20150247635
    Abstract: A burner suitable for the over stoichiometric combustion of a hydrocarbon source, comprising a nozzle (2) for the formation of a diffusion flame outside the burner, and said nozzle (2) comprising one (20) or more (21, 22) tubular bodies which define a channel (25) or a plurality of coaxial channels (23, 24) for respective reactant streams, wherein the or each of the tubular bodies forming said nozzle (2) are made of a technical ceramic material.
    Type: Application
    Filed: August 30, 2013
    Publication date: September 3, 2015
    Applicant: Casale SA
    Inventors: Luca Zanichelli, Daniele Humair
  • Publication number: 20150107074
    Abstract: A method for revamping a secondary reformer (1), the reformer comprising an internal gas riser pipe (8) for routing a process gas from a bottom gas inlet to a combustion chamber (5) located above a catalytic zone (6), distribution means (9) for introduction of an oxidation agent such as process air into said combustion chamber, wherein the original distribution means of the oxidation agent are discontinued, the gas riser pipe is shortened (8?) and the outlet end of the shortened gas riser pipe is arranged to deliver a gas flow directed upwards; a new burner (20) is installed on top of the reactor, said new burner being arranged to deliver an oxidization agent such as process air with a downward flow, thus obtaining a counterflow mixing zone (23) and formation of a diffusion flame above the outlet end of the gas riser pipe.
    Type: Application
    Filed: May 7, 2013
    Publication date: April 23, 2015
    Applicant: Cassale SA
    Inventors: Luca Zanichelli, Andrea Beretti
  • Patent number: 8747497
    Abstract: A catalytic secondary reforming process, for the production of synthesis gas, comprises the successive steps of: feeding a first gas flow comprising hydrocarbons and a second gas flow comprising oxygen into a reforming reactor, at least one of such gas flows being fed into the reactor in a predetermined feed direction substantially parallel, preferably coaxial, to a longitudinal axis of the reactor, mixing the gas flows in the reactor, with substantially simultaneous oxidation of the hydrocarbons of the first gas flow by the oxygen of the second flow.
    Type: Grant
    Filed: May 17, 2010
    Date of Patent: June 10, 2014
    Assignee: Casale Chemicals SA
    Inventor: Luca Zanichelli
  • Patent number: 8551198
    Abstract: A catalytic secondary reforming process, for the production of synthesis gas, comprises the successive steps of: feeding a first gas flow comprising hydrocarbons and a second gas flow comprising oxygen into a reforming reactor, at least one of such gas flows being fed into the reactor in a predetermined feed direction substantially parallel, preferably coaxial, to a longitudinal axis of the reactor, mixing the gas flows in the reactor, with substantially simultaneous oxidation of the hydrocarbons of the first gas flow by the oxygen of the second flow.
    Type: Grant
    Filed: October 22, 2004
    Date of Patent: October 8, 2013
    Assignee: Casale Chemicals SA
    Inventor: Luca Zanichelli
  • Patent number: 8302672
    Abstract: Plate type heat exchanger (20,120) for a isothermal chemical reactor (60), of the type comprising a substantially box-shaped flattened body (22), defining an internal chamber (24) and equipped with an inlet connection (28) and an outlet connection (29) for a first flow of a heat exchanger operative fluid into and from said chamber (24), at least one supplying-distributing device (26, 126) of a second fluid flow, associated with said body (22) and in fluid communication with the internal chamber (24) thereof, in order to regulate the temperature of said operative fluid, said at least one supplying-distributing device (26,126) being supported inside said internal chamber (24) and in fluid communication therewith.
    Type: Grant
    Filed: October 31, 2006
    Date of Patent: November 6, 2012
    Assignee: Methanol Casale S.A.
    Inventors: Ermanno Filippi, Enrico Rizzi, Mirco Tarozzo, Luca Zanichelli
  • Publication number: 20110265379
    Abstract: A burner (10) for the partial oxidation of a hydrocarbon feedstock, comprising a combustion chamber and a pre-mixing chamber (E), and a plurality of annular passages for feeding fuel and oxidizer to the combustion chamber, said plurality of annular passages comprising at least a first annular passage for the fuel, and at least a second coaxial annular passage for the oxidizer, producing a layered flow into the premixing chamber (E). In a preferred embodiment the burner has an annular passage (1) for fuel or oxidizer surrounded by two other passages (2 and 3) for the oxidizer or fuel, respectively; in a further embodiment a start-up burner (20) is integrated with the main process burner, said start-up burner having a combustion chamber (L), a main hub (G) and a swirler (H), and providing a smooth transition from the start-up to the process phase that does not require any mechanical intervention of the pressure vessel/burner assembly and can be performed through automatic control systems.
    Type: Application
    Filed: January 15, 2010
    Publication date: November 3, 2011
    Applicant: Casale Chemicals S.A.
    Inventors: Gianfranco Bedetti, Luca Zanichelli
  • Publication number: 20110104623
    Abstract: A process and related reactor (1) for oxidation of a hydrocarbon feedstock are disclosed, the reactor (1) comprising a vessel (3) and a neck (5) with an axial burner (6) and a tangential gas inlet (2), wherein the neck (5) has a swirling chamber (10) located below said burner (6) and connected to said gas inlet (2), to produce a gas vortex (V) which optimizes the mixing between the gas stream (G) and the oxidizer in said neck (5). Preferably the swirling chamber (10) has an internal surface (12) with a log-spiral profile.
    Type: Application
    Filed: June 16, 2009
    Publication date: May 5, 2011
    Applicant: Ammonia Casale S.A.
    Inventor: Luca Zanichelli