Abstract: A stator component of an electrodynamic machine is provided, having a plastic structure, a stator unit at least partly integrated into the plastic structure and having coil windings, an electronic controller, and multiple metal conductor elements, by which the windings connect to the controller. A part of the extension of the conductor elements is integrated into the plastic structure. The plastic structure is produced by injection molding onto a preassembled group including the stator unit and conductor elements connected to the coil windings. The plastic structure forms a collar adjacent each conductor element free end section which projects from the plastic structure and is paired with the contact of the controller, said collar surrounding the circumference of the conductor element and protruding beyond the rest of the plastic structure. The sections of the conductor elements passing through each collar have grooves filled with thermoplastic ribs of the plastic structure.

Abstract: A stator component of an electrodynamic machine is provided, having a plastic structure, a stator unit at least partly integrated into the plastic structure and having coil windings, an electronic controller, and multiple metal conductor elements, by which the windings connect to the controller. A part of the extension of the conductor elements is integrated into the plastic structure. The plastic structure is produced by injection molding onto a preassembled group including the stator unit and conductor elements connected to the coil windings. The plastic structure forms a collar adjacent each conductor element free end section which projects from the plastic structure and is paired with the contact of the controller, said collar surrounding the circumference of the conductor element and protruding beyond the rest of the plastic structure. The sections of the conductor elements passing through each collar have grooves filled with thermoplastic ribs of the plastic structure.

Abstract: A method is provided for the production of an electrical or electronic component having a conductor element with two contact points and a plastic structure injection-molded thereon. A strip-type metal substrate, having multiple conductor element blanks and a carrier structure, is provided. Grooved depressions are produced on all peripheral surfaces of the blanks on a texturing section with one or two laser light sources. With a single laser light source the grooved depressions are produced on at least two primary peripheral surfaces which adjoin one another and form a common edge such that a multiplicity of the grooved depressions extends without interruption continuously into the primary peripheral surfaces. A conductor element blank is separated from the carrier structure. The resulting conductor element is encapsulated with plastic by injection molding on all peripheral surfaces within a section to be encapsulated. The plastic structure thereby formed extends into the grooved depressions.

Abstract: An electrical component has an electrical cable and an electrical functional unit undetachably connected at an end side. The electrical cable has a metallic conductor and a plastic insulating sleeve surrounding the conductor. The electrical functional unit has an insulator housing injection-molded onto the plastic insulating sleeve, and an electrical functional element accommodated in the insulator housing and with which contact is made by the conductor. The plastic insulating sleeve is in a ring zone covered by the insulator housing, structured on its outer surface in an encircling manner by laser processing with a groove pattern and raised portions between the grooves. The insulator housing has a pattern formed during injection-molding by the groove pattern of the insulating sleeve, having webs which enter grooves and are anchored such that the insulator housing and insulating sleeve are permanently sealed from one another in respect of liquid media in the ring zone.

Abstract: A method is provided for the production of an electrical or electronic component having a conductor element with two contact points and a plastic structure injection-molded thereon. A strip-type metal substrate, having multiple conductor element blanks and a carrier structure, is provided. Grooved depressions are produced on all peripheral surfaces of the blanks on a texturing section with one or two laser light sources. With a single laser light source the grooved depressions are produced on at least two primary peripheral surfaces which adjoin one another and form a common edge such that a multiplicity of the grooved depressions extends without interruption continuously into the primary peripheral surfaces. A conductor element blank is separated from the carrier structure. The resulting conductor element is encapsulated with plastic by injection molding on all peripheral surfaces within a section to be encapsulated. The plastic structure thereby formed extends into the grooved depressions.

Abstract: An electrical component has an electrical cable and an electrical functional unit undetachably connected at an end side. The electrical cable has a metallic conductor and a plastic insulating sleeve surrounding the conductor. The electrical functional unit has an insulator housing injection-molded onto the plastic insulating sleeve, and an electrical functional element accommodated in the insulator housing and with which contact is made by the conductor. The plastic insulating sleeve is in a ring zone covered by the insulator housing, structured on its outer surface in an encircling manner by laser processing with a groove pattern and raised portions between the grooves. The insulator housing has a pattern formed during injection-molding by the groove pattern of the insulating sleeve, having webs which enter grooves and are anchored such that the insulator housing and insulating sleeve are permanently sealed from one another in respect of liquid media in the ring zone.

Abstract: A rotor of a dynamoelectric machine is provided, the rotor comprising a shaft, an essentially cylindrical armature, an armature coil comprising aluminum coil wires and a drum commutator, which comprises an insulating support body and conductor segments which are attached to said support body and fixed therein by means of armature sections. Said conductor segments each comprise a copper running surface area and a connection area made of aluminum or a metal which can be soldered with aluminum (aluminum-compatible metal) having a soldering tag which greatly projects over the brush running surface. Said coil wires are soldered to the end side to the soldering tag of the respectively associated conductor segments and to be precise, without directly contacting the areas of the running surface.

Abstract: A rotor of a dynamoelectric machine is provided, the rotor comprising a shaft, an essentially cylindrical armature, an armature coil comprising aluminum coil wires and a drum commutator, which comprises an insulating support body and conductor segments which are attached to said support body and fixed therein by means of armature sections. Said conductor segments each comprise a copper running surface area and a connection area made of aluminum or a metal which can be soldered with aluminum (aluminum-compatible metal) having a soldering tag which greatly projects over the brush running surface. Said coil wires are soldered to the end side to the soldering tag of the respectively associated conductor segments and to be precise, without directly contacting the areas of the running surface.

Abstract: A rotor exhibits a carbon commutator (4). For the manufacture of the rotor, an insulating support (9) is positioned on the rotor shaft (1). The insulating support (9) features lugs (13), around which the winding ends (8) of the rotor coils (3) are wound; after the removal of the insulation, the winding ends (8) are provided with an electrically conductive adhesive. The commutator (4) is the put on the lugs (13) with the winding ends (8). By means of this process, the winding ends (8) are mechanically and electrically directly connected to the corresponding commutator segments.

Abstract: A commutator for an electric machine comprises a support member made from insulating molding compound, a plurality of metal conductor segments (3), disposed thereon in evenly spaced manner around the commutator axis, with terminal elements disposed thereon for a rotor winding, and an interference-suppression device, to which the conductor segments are connected in electrically conductive manner.

Abstract: The invention relates to a commutator comprising a support body (1), a plurality of conductor segments (13) that are secured in said body and a compensation unit (18) comprising several compensation elements (17), which electrically interconnect the conductor segments in pairs or groups. According to the invention, the compensation elements (17) are configured by wire sections (19) that are embedded in the support body. To produce a commutator of this type, at least the ends of the wire sections (19) that form the compensation elements and that are bent accordingly are connected to the assigned conductor segments (13) of an annular structure prior to the injection moulding of the support body (1). The injection moulding die (2) has a plurality of basin-shaped supporting limbs (31), which are arranged concentrically around the axis (5) of one of the sections of the injection moulding and with which the wire sections engage (19).

Abstract: A commutator for an electric machine comprises a support member made from insulating molding compound, a plurality of metal conductor segments (3), disposed thereon in evenly spaced manner around the commutator axis, with terminal elements disposed thereon for a rotor winding, and an interference-suppression device, to which the conductor segments are connected in electrically conductive manner.

Abstract: A commutator for an electric machine comprises a support member (1) made from an insulating molding compound, a plurality of metal conductor segments (3) disposed thereon in evenly spaced manner around the commutator axis (2), with terminal elements disposed thereon for a rotor winding, and an interference-suppression device (9, 9?), to which the conductor segments (3) are connected in electrically conductive manner and which comprises a number of individual interference-suppression elements (10) corresponding to the number of conductor segments (3), wherein the conductor segments (3) are provided with contact tabs (18), which are respectively connected, at a distance from their root points (19), via associated contact points (23), to the adjoining contact poles (24) of two neighboring interference-suppression elements (10).

Abstract: A commutator for an electric machine comprises a support member (1) made from an insulating molding compound, a plurality of metal conductor segments (3) disposed thereon in evenly spaced manner around the commutator axis (2), with terminal elements disposed thereon for a rotor winding, and an interference-suppression device (9, 9?), to which the conductor segments (3) are connected in electrically conductive manner and which comprises a number of individual interference-suppression elements (10) corresponding to the number of conductor segments (3), wherein the conductor segments (3) are provided with contact tabs (18), which are respectively connected, at a distance from their root points (19), via associated contact points (23), to the adjoining contact poles (24) of two neighboring interference-suppression elements (10).

Abstract: A method for producing a flat commutator with a hub body formed from insulating molding compound, a plurality of conductor segments and an equally large number of carbon segments, the hub body being molded onto a conductor blank provided with radial grooves, which grooves are filled with molding compound. Then the composite part of conductor blank and hub body is machined on the end face of the conductor blank turned away from the hub body. An annular carbon disk is adhesively bonded to the machined end face of the composite part, whereby electrically conductive connections to the conductor blank or to the conductor segments produced therefrom are established. Finally the annular carbon disk is subdivided into carbon segments by cuts extending into the molding compound that fills the grooves. The conductor blank is then subdivided into conductor segments.