Abstract: Flotation separation apparatus and methods are described herein, comprising a vessel having a plurality of flow guides oriented vertically in the vessel, a liquid inlet at a lower part of the vessel, a gas inlet at the lower part of the vessel, a first liquid outlet at an upper part of the vessel, a second liquid outlet at the lower part of the vessel, and a gas outlet at the upper part of the vessel.

Abstract: A separator apparatus is described for separating liquids and solids from a gas. The separator apparatus includes a reverse flow cyclone comprising a cylindrical section, a conical section, and a top, the cylindrical section having a feed inlet, the top having a gas outlet, and the conical section having a reject outlet at the bottom thereof. An axial cyclone is disposed in the cylindrical section, the axial cyclone oriented with a first end located proximate to the top of the apparatus and a second end opposite the first end, the axial cyclone having a tapered entrance fixture at the second end thereof and having a wall with a plurality of openings located between the first end of the axial cyclone and a midpoint of the axial cyclone. A drain plate is coupled to the cylindrical section below the openings of the axial cyclone.

Abstract: A MEG reclamation process includes the step of increasing above 2,000 ppm the divalent metal salts concentration of a rich (wet) MEG feed stream flowing into a precipitator. The increasing step includes routing a salts-saturated MEG slipstream from the flash separator it to the precipitator. The slipstream may be mixed with a fresh water feed stream, a portion of the rich MEG feed stream, or some combination of the two. The rich MEG feed stream also may be split into two streams, with a portion of the stream being heated and routed to the flash separator and the other portion being combined as above with the removed slipstream. The process can be performed on the slipstream after dilution and prior to entering the precipitator or after being loaded into the precipitator. Removal of the insoluble salts may be done in either a batch or continuous mode.

Abstract: Flotation separation apparatus and methods are described herein, comprising a vessel having a plurality of flow guides oriented vertically in the vessel, a liquid inlet at a lower part of the vessel, a gas inlet at the lower part of the vessel, a first liquid outlet at an upper part of the vessel, a second liquid outlet at the lower part of the vessel, and a gas outlet at the upper part of the vessel.

Abstract: Flotation separation apparatus and methods are described herein, comprising a vessel having a plurality of flow guides oriented vertically in the vessel, a liquid inlet at a lower part of the vessel, a gas inlet at the lower part of the vessel, a first liquid outlet at an upper part of the vessel, a second liquid outlet at the lower part of the vessel, and a gas outlet at the upper part of the vessel.

Abstract: A process train for a floating production storage and offloading installation includes a crude oil storage tank equipped with at least one set of electrostatic internals. The set of electrostatic internals are arranged to provide a treatment flow path within the crude oil storage tank oblique to a longitudinal centerline of the crude oil storage tank and through an electric field provided by the set of electrostatic internals. Employing these electrostatic internals within the tank permits an allowable inlet water content into the tank of up to 80%, significantly reducing the required topside processing equipment. The process and system also includes, upstream of the tank, two separator vessels arranged in parallel so each receives a portion of an incoming oil-and-water stream, a flash vessel arranged downstream of the two separator vessels, and a degasser vessel. Downstream of the crude oil storage tank is an electrostatic treater.

Abstract: A system and method for dehydrating crude oil on a floating production storage and offloading installation include a separator vessel to receive an incoming produced water stream, followed by a flash vessel, a treatment block, a crude oil storage tank, and an electrostatic treater. The treatment block includes a low pressure degasser followed by a compact electrostatic separator pre-treater or a compact electrostatic separator pre-treater followed by a low pressure degasser. The flash vessel and/or the low pressure degasser may employ an inlet cyclonic distributor and demisting cyclones, while the electrostatic treater may employ DUAL FREQUENCY® technology. The separator vessel may be a single horizontal two-phase separator/degasser or two vertical two-phase separator/degassers that operate in parallel with each receiving approximately 50 percent of the incoming produced water stream. The final outlet stream preferably contains no more than 0.5 BS&W and 285 milligrams per liter salt.

Abstract: Flotation separation apparatus and methods are described herein, comprising a vessel having a plurality of flow guides oriented vertically in the vessel, a liquid inlet at a lower part of the vessel, a gas inlet at the lower part of the vessel, a first liquid outlet at an upper part of the vessel, a second liquid outlet at the lower part of the vessel, and a gas outlet at the upper part of the vessel.

Abstract: A mixing apparatus and method of mixing additives are described herein. The mixing apparatus comprises a mixing conduit having a wall, a first end, and a second end opposite the first end. A fluid inlet is formed in the wall between the first end and the second end. A fluid outlet is also formed in the wall between the first end and the second end. An injection conduit fluidly connects the fluid inlet with the fluid outlet. A pump is disposed to pump fluid in the injection conduit. An additive conduit is fluidly coupled to the injection conduit.

Abstract: A system and process for intermittently venting combustible gas (c-gas) from a continuous source to the atmosphere are presented. The system may include a c-gas storage tank, an admission valve located upstream of the c-gas storage tank for regulating the flow of c-gas from the continuous source to the storage tank; an inert gas storage tank and an inert gas valve for regulating flow of inert gas to the c-gas storage tank, the inert gas diluting the c-gas within the c-gas storage tank below a flammable level; a vent valve for atmospheric venting located downstream of the c-gas storage tank, and a PIC that opens the vent valve when pressure in the c-gas storage tank reaches a pre-determined PIC vent point. The system may also include an auxiliary system to receive and vent c-gas diluted below the flammable level while the primary admission valve is closed.

Abstract: A system and process for removing divalent cations from a rich MEG feed stream is presented. An ion exchange bed containing a cation exchange resin adsorbs the divalent cations in the rich MEG feed stream as it flows through the ion exchange bed. After the divalent ions have been removed, the feed stream flows through a flash separator and a distillation column to reclaim MEG. Alternatively, the feed stream flows through a distillation column to regenerate MEG. The spent cation exchange resin may be regenerated in place using a regeneration brine comprised of sodium chloride and water. After use, the regeneration brine may be disposed as waste or recycled to the brine storage tank and re-used to regenerate the cation exchange resin.

Abstract: A separator apparatus is described for separating liquids and solids from a gas. The separator apparatus includes a reverse flow cyclone comprising a cylindrical section, a conical section, and a top, the cylindrical section having a feed inlet, the top having a gas outlet, and the conical section having a reject outlet at the bottom thereof. An axial cyclone is disposed in the cylindrical section, the axial cyclone oriented with a first end located proximate to the top of the apparatus and a second end opposite the first end, the axial cyclone having a tapered entrance fixture at the second end thereof and having a wall with a plurality of openings located between the first end of the axial cyclone and a midpoint of the axial cyclone. A drain plate is coupled to the cylindrical section below the openings of the axial cyclone.

Abstract: A system and process for removing divalent cations from a rich MEG feed stream is presented. An ion exchange bed containing a cation exchange resin adsorbs the divalent cations in the rich MEG feed stream as it flows through the ion exchange bed. After the divalent ions have been removed, the feed stream flows through a flash separator and a distillation column to reclaim MEG. Alternatively, the feed stream flows through a distillation column to regenerate MEG. The spent cation exchange resin may be regenerated in place using a regeneration brine comprised of sodium chloride and water. After use, the regeneration brine may be disposed as waste or recycled to the brine storage tank and re-used to regenerate the cation exchange resin.

Abstract: A method to remove oil from an oily water stream includes the step of pressure controlling a release of dissolved gases from the stream as the stream passes through two or more stages of gas flotation treatment. The operating pressure of the first stage of flotation treatment is purposefully reduced relative to that of an upstream unit so that a certain controlled percent volume of dissolved gases is released. The operating pressure of the second stage of flotation treatment is then purposefully reduced relative to that of the first stage so that another controlled percent volume of dissolved gases is released. Any subsequent flotation treatment stage is at a lower operating pressure than that of the previous stage so that the subsequent treatment stage releases a controlled percent volume of dissolved gases. By controlling the operating pressure in this way, overall separation performance is improved.

Abstract: A process train for a floating production storage and offloading installation includes a crude oil storage tank that is equipped with at least one electrostatic separator configured to subject the produced stream that enters the tank to an electric field. The electrostatic separator may include two inclined vessels containing electrostatic internals and in fluid communication with one another. Employing electrostatic separators within the tank can permit an allowable inlet water content into the tank of up to 80%, significantly reducing the required topside processing equipment.

Abstract: A process train for a floating production storage and offloading installation includes a crude oil storage tank equipped with at least one set of electrostatic internals. The set of electrostatic internals are arranged to provide a treatment flow path within the crude oil storage tank oblique to a longitudinal centerline of the crude oil storage tank and through an electric field provided by the set of electrostatic internals. Employing these electrostatic internals within the tank permits an allowable inlet water content into the tank of up to 80%, significantly reducing the required topside processing equipment. The process and system also includes, upstream of the tank, two separator vessels arranged in parallel so each receives a portion of an incoming oil-and-water stream, a flash vessel arranged downstream of the two separator vessels, and a degasser vessel. Downstream of the crude oil storage tank is an electrostatic treater.

Abstract: A system and method for dehydrating crude oil on a floating production storage and offloading installation include a separator vessel to receive an incoming produced water stream, followed by a flash vessel, a treatment block, a crude oil storage tank, and an electrostatic treater. The treatment block includes a low pressure degasser followed by a compact electrostatic separator pre-treater or a compact electrostatic separator pre-treater followed by a low pressure degasser. The flash vessel and/or the low pressure degasser may employ an inlet cyclonic distributor and demisting cyclones, while the electrostatic treater may employ DUAL FREQUENCY® technology. The separator vessel may be a single horizontal two-phase separator/degasser or two vertical two-phase separator/degassers that operate in parallel with each receiving approximately 50 percent of the incoming produced water stream. The final outlet stream preferably contains no more than 0.5 BS&W and 285 milligrams per liter salt.

Abstract: A process train for a floating production storage and offloading installation includes a crude oil storage tank that is equipped with at least one electrostatic separator configured to subject the produced stream that enters the tank to an electric field. The electrostatic separator may include two inclined vessels containing electrostatic internals and in fluid communication with one another. Employing electrostatic separators within the tank can permit an allowable inlet water content into the tank of up to 80%, significantly reducing the required topside processing equipment.

Abstract: A system and method for dehydrating crude oil on a floating production storage and offloading installation include a separator vessel to receive an incoming produced water stream, followed by a flash vessel, a treatment block, a crude oil storage tank, and an electrostatic treater. The treatment block includes a low pressure degasser followed by a compact electrostatic separator pre-treater or a compact electrostatic separator pre-treater followed by a low pressure degasser. The flash vessel and/or the low pressure degasser may employ an inlet cyclonic distributor and demisting cyclones, while the electrostatic treater may employ DUAL FREQUENCY® technology. The separator vessel may be a single horizontal two-phase separator/degasser or two vertical two-phase separator/degassers that operate in parallel with each receiving approximately 50 percent of the incoming produced water stream. The final outlet stream preferably contains no more than 0.5 BS&W and 285 milligrams per liter salt.

Abstract: A process train for a floating production storage and offloading installation includes a crude oil storage tank equipped with at least one set of electrostatic internals. The set of electrostatic internals are arranged to provide a treatment flow path within the crude oil storage tank oblique to a longitudinal centerline of the crude oil storage tank and through an electric field provided by the set of electrostatic internals. Employing these electrostatic internals within the tank permits an allowable inlet water content into the tank of up to 80%, significantly reducing the required topside processing equipment. The process and system also includes, upstream of the tank, two separator vessels arranged in parallel so each receives a portion of an incoming oil-and-water stream, a flash vessel arranged downstream of the two separator vessels, and a degasser vessel. Downstream of the crude oil storage tank is an electrostatic treater.