Patents by Inventor Luis Monsalud
Luis Monsalud has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20250009997Abstract: The present disclosure provides aerosol delivery devices. In an example implementation, an aerosol delivery device comprises an aerosol source member that defines an outer surface and an interior area and includes a substrate material having an aerosol precursor composition associated therewith, a control body having a housing that is configured to receive the aerosol source member, an electrical energy source coupled with the housing, and a heating assembly operatively connected to the electrical energy source. The heating assembly includes a plurality of spikes that may be configured to articulate between a retracted position, in which the plurality of spikes is not in contact with the aerosol source member, and a heating position, in which the plurality of spikes pierces through the outer surface of the substrate material and into a portion of the interior area thereof.Type: ApplicationFiled: September 17, 2024Publication date: January 9, 2025Inventors: Luis Monsalud, Andries Sebastian, Stephen B. Sears, John-Paul Mua, Vahid Hejazi, Rajesh Sur
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Patent number: 12128182Abstract: The present disclosure provides aerosol delivery devices. In an example implementation, an aerosol delivery device comprises an aerosol source member that defines an outer surface and an interior area and includes a substrate material having an aerosol precursor composition associated therewith, a control body having a housing that is configured to receive the aerosol source member, an electrical energy source coupled with the housing, and a heating assembly operatively connected to the electrical energy source. The heating assembly includes a plurality of spikes that may be configured to articulate between a retracted position, in which the plurality of spikes is not in contact with the aerosol source member, and a heating position, in which the plurality of spikes pierces through the outer surface of the substrate material and into a portion of the interior area thereof.Type: GrantFiled: September 25, 2023Date of Patent: October 29, 2024Assignee: RAI Strategic Holdings, Inc.Inventors: Luis Monsalud, Andries Sebastian, Stephen B. Sears, John-Paul Mua, Vahid Hejazi, Rajesh Sur
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Publication number: 20240306706Abstract: The present disclosure provides thermal energy absorbers for use in smoking articles. In an example embodiment, the smoking article may comprise an outer wrap circumscribing at least a portion of the smoking article, wherein the smoking article is defined by an upstream lighting end and a downstream mouth end, a carbon heat source positioned proximate the lighting end, a tobacco material positioned downstream of the carbon heat source and spatially separated from the mouth end of the smoking article, and a thermal energy absorber at least partially positioned between the tobacco material and the carbon heat source.Type: ApplicationFiled: May 24, 2024Publication date: September 19, 2024Inventors: Vahid Hejazi, Yi-Ping Chang, Luis Monsalud, Darrell Williams, Billy Conner, Karen Cleckley
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Patent number: 12022859Abstract: The present disclosure provides thermal energy absorbers for use in smoking articles. In an example embodiment, the smoking article may comprise an outer wrap circumscribing at least a portion of the smoking article, wherein the smoking article is defined by an upstream lighting end and a downstream mouth end, a carbon heat source positioned proximate the lighting end, a tobacco material positioned downstream of the carbon heat source and spatially separated from the mouth end of the smoking article, and a thermal energy absorber at least partially positioned between the tobacco material and the carbon heat source.Type: GrantFiled: July 18, 2019Date of Patent: July 2, 2024Assignee: R.J. Reynolds Tobacco CompanyInventors: Vahid Hejazi, Yi-Ping Chang, Luis Monsalud, Darrell Williams, Billy T. Conner, Karen Cleckley
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Patent number: 12016369Abstract: The present disclosure provides an aerosol generating component containing a substrate impregnated with one or more aerosol forming materials, the substrate including a cellulosic material substantially free of sulfur compounds, and further including one or more of a tobacco pulp, an aqueous tobacco extract, a filler, and a binder. Further provided is an aerosol delivery device including the aerosol generating component. Such devices utilize electrically generated heat or combustible ignition sources to heat the aerosol forming materials, providing an inhalable substance in the form of an aerosol.Type: GrantFiled: April 14, 2020Date of Patent: June 25, 2024Assignee: NICOVENTURES TRADING LIMITEDInventors: John Paul Mua, Luis Monsalud, Andries Don Sebastian, Sharon Goodall, Kenneth Allen Beard
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Publication number: 20240017027Abstract: The present disclosure provides aerosol delivery devices. In an example implementation, an aerosol delivery device comprises an aerosol source member that defines an outer surface and an interior area and includes a substrate material having an aerosol precursor composition associated therewith, a control body having a housing that is configured to receive the aerosol source member, an electrical energy source coupled with the housing, and a heating assembly operatively connected to the electrical energy source. The heating assembly includes a plurality of spikes that may be configured to articulate between a retracted position, in which the plurality of spikes is not in contact with the aerosol source member, and a heating position, in which the plurality of spikes pierces through the outer surface of the substrate material and into a portion of the interior area thereof.Type: ApplicationFiled: September 25, 2023Publication date: January 18, 2024Inventors: Luis Monsalud, Andries Sebastian, Stephen B. Sears, John-Paul Mua, Vahid Hejazi, Rajesh Sur
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Publication number: 20230366135Abstract: The present disclosure provides an aerosol source member, a substrate portion, and a method of creating a substrate portion for use in an aerosol source member. In an example implementation, a substrate portion of the present disclosure may comprise a series of overlapping layers of a composite substrate sheet, wherein the composite substrate sheet may comprise a non-woven web at least partially formed from regenerated cellulose fibers, a plurality of conductive threads integrated into the non-woven web, and a coating that includes a fibrous material and an aerosol precursor composition.Type: ApplicationFiled: July 28, 2023Publication date: November 16, 2023Inventors: Andries D. Sebastian, Stephen B. Sears, Billy T. Conner, Justin William Gage, Luis Monsalud
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Patent number: 11801354Abstract: The present disclosure provides aerosol delivery devices. In an example implementation, an aerosol delivery device comprises an aerosol source member that defines an outer surface and an interior area and includes a substrate material having an aerosol precursor composition associated therewith, a control body having a housing that is configured to receive the aerosol source member, an electrical energy source coupled with the housing, and a heating assembly operatively connected to the electrical energy source. The heating assembly includes a plurality of spikes that may be configured to articulate between a retracted position, in which the plurality of spikes is not in contact with the aerosol source member, and a heating position, in which the plurality of spikes pierces through the outer surface of the substrate material and into a portion of the interior area thereof.Type: GrantFiled: January 5, 2022Date of Patent: October 31, 2023Assignee: RAI Strategic Holdings, Inc.Inventors: Luis Monsalud, Andries Sebastian, Stephen B. Sears, John-Paul Mua, Vahid Hejazi, Rajesh Sur
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Patent number: 11753750Abstract: The present disclosure provides an aerosol source member, a substrate portion, and a method of creating a substrate portion for use in an aerosol source member. In an example implementation, a substrate portion of the present disclosure may comprise a series of overlapping layers of a composite substrate sheet, wherein the composite substrate sheet may comprise a non-woven web at least partially formed from regenerated cellulose fibers, a plurality of conductive threads integrated into the non-woven web, and a coating that includes a fibrous material and an aerosol precursor composition.Type: GrantFiled: November 20, 2018Date of Patent: September 12, 2023Assignee: R.J. Reynolds Tobacco CompanyInventors: Andries D. Sebastian, Stephen B. Sears, Billy T. Conner, Justin William Gage, Luis Monsalud
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Publication number: 20230189877Abstract: The present disclosure provides a composite substrate configured for use in aerosol generating components for aerosol delivery devices. The composite substrate includes a first substrate material and a second substrate material attached thereto. The first substrate material includes a first filler, a first binder, and a first aerosol forming material, and the second substrate material includes a second filler and a second binder. Further provided are a process for making the composite substrate, and aerosol generating components and aerosol delivery devices including the composite substrate. Such devices utilize electrically generated heat or combustible ignition sources to heat the composite substrate, providing an inhalable substance in the form of an aerosol.Type: ApplicationFiled: December 19, 2022Publication date: June 22, 2023Inventors: Bridget CRUMP, Luis MONSALUD, John Paul MUA, Kyle FORD
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Publication number: 20230051029Abstract: The present disclosure provides a substrate which includes microcrystalline cellulose, a binder, an aerosol forming material, and optionally an active ingredient, a flavorant, or both an active ingredient and a flavorant. The final form of the substrate can be configured for use in aerosol generating components for aerosol delivery devices. Further provided are aerosol generating components and aerosol delivery devices including the substrate. Such devices utilize electrically generated heat or combustible ignition sources to heat the substrate, providing an inhalable substance in the form of an aerosol.Type: ApplicationFiled: July 29, 2022Publication date: February 16, 2023Inventors: John Paul MUA, Luis MONSALUD
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Publication number: 20230051522Abstract: The present disclosure provides an aerosol generating component containing a substrate impregnated with one or more aerosol forming materials, the substrate including a cellulosic material substantially free of sulfur compounds, and further including one or more of a tobacco pulp, an aqueous tobacco extract, a filler, and a binder. Further provided is an aerosol delivery device including the aerosol generating component. Such devices utilize electrically generated heat or combustible ignition sources to heat the aerosol forming materials, providing an inhalable substance in the form of an aerosol.Type: ApplicationFiled: October 12, 2022Publication date: February 16, 2023Inventors: John Paul Mua, Luis Monsalud, Andries Don Sebastian, Sharon Goodall, Kenneth Allen Beard
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Publication number: 20230011010Abstract: The present disclosure provides component-containing extruded structures, which include various components entrapped within a base material matrix, and to products containing such component-containing extruded structures. The disclosure also includes a method for entrapping the components, including mixing the component or components with a base material in water, extruding the mixture, and removing at least a portion of the water therefrom. The resulting component-containing extruded structure can then be incorporated within various products, e.g., consumable products such as aerosol-generating devices and components, oral and smokeless products, and conventional smoking articles.Type: ApplicationFiled: July 8, 2022Publication date: January 12, 2023Inventors: Caroline W.H. Clark, Luis Monsalud, JR., Tiffany Comer, John-Paul Mua, Bridget B. Crump
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Publication number: 20220409549Abstract: The disclosure provides products configured for oral use, and methods of making the products. The products include a plurality of granules, the granules including at least one filler; at least one sugar alcohol; a cellulose ether, polyvinylpyrrolidone, or a combination thereof; and at least one active ingredient, at least one flavorant, or a combination thereof. The products may be in a granular form, or in the form of a tablet or pellet.Type: ApplicationFiled: June 21, 2022Publication date: December 29, 2022Inventors: Ronald K. HUTCHENS, Darrell Eugene HOLTON, JR., John Paul MUA, Luis MONSALUD, Frank Kelley ST. CHARLES, Steven Lee ALDERMAN, Jerry Wayne MARSHALL, Matthew LAMPE, Samuel Mark DEBUSK
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Publication number: 20220304364Abstract: A composition is provided, the composition including a binder system in an amount of at least about 5% by weight, based on the total weight of the composition, and at least one active ingredient and/or flavoring agent. The binder system includes at least one thermoplastic binding material and at least one plasticizer. The composition is typically substantially free of unbleached tobacco material, excluding any nicotine component present.Type: ApplicationFiled: June 9, 2022Publication date: September 29, 2022Inventors: John Paul Mua, John E. Bunch, Anthony Richard Gerardi, Darrell Eugene Holton, JR., Ronald K. Hutchens, Luis Monsalud, Thomas H. Poole, Frank Kelley St. Charles
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Publication number: 20220295863Abstract: The present disclosure provides a substrate in sheet form which includes at least one non-tobacco botanical material, or a flavorant, a botanical extract, or both; a binder; an aerosol forming material; and optionally, water and a tobacco material. The final form of the substrate can be configured for use in aerosol generating components for aerosol delivery devices. Further provided are aerosol generating components and aerosol delivery devices including the substrate in sheet form. Such devices utilize electrically generated heat or combustible ignition sources to heat the substrate, providing an inhalable substance in the form of an aerosol.Type: ApplicationFiled: March 18, 2022Publication date: September 22, 2022Inventors: Caroline W. Clark, Kyle Ford, Tiffany Comer, Luis Monsalud
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Publication number: 20220295862Abstract: The present disclosure provides a substrate in beaded form which includes at least one non-tobacco botanical material, or a flavorant, a botanical extract, or both; a binder; an aerosol forming material; optionally, water and a tobacco material; and optionally a filler. The final form of the substrate can be configured for use in aerosol generating components for aerosol delivery devices. Further provided are aerosol generating components and aerosol delivery devices including the substrate in beaded form. Such devices utilize electrically generated heat or combustible ignition sources to heat the substrate, providing an inhalable substance in the form of an aerosol.Type: ApplicationFiled: March 18, 2022Publication date: September 22, 2022Inventors: Caroline W. Clark, Kyle Ford, Tiffany Comer, Luis Monsalud
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Publication number: 20220296501Abstract: The disclosure provides oral compositions including at least one active ingredient and a polymeric component, the oral compositions having a moisture content of at least about 10% by weight, based on total weight of the oral composition. The polymeric component includes a natural gum, a food grade polymer, or a combination thereof. The natural gum may be a non-galactomannan polysaccharide; a galactomannan polysaccharide selected from fenugreek gum, tara gum, locust bean gum, cassia gum, and combinations thereof; or a combination of guar gum and a second natural gum. The food grade polymer may be selected from proteins, synthetic polymers, non-cellulosic polysaccharides which are not natural gums, and combinations thereof.Type: ApplicationFiled: June 8, 2022Publication date: September 22, 2022Inventors: Anthony Richard Gerardi, Andries Don Sebastian, Ronald K. Hutchens, John Paul Mua, Darrell Eugene Holton, Jr., Christopher Keller, Thomas H. Poole, Dwayne William Beeson, Frank Kelley St. Charles, John E. Bunch, Luis Monsalud
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Patent number: 11324249Abstract: The present disclosure provides an aerosol delivery device comprising an aerosol source member. In an example embodiment, an aerosol source member of the present disclosure may comprise a substrate portion comprising a nanocellulose material impregnated with an aerosol precursor composition, a heat source configured to heat the aerosol precursor composition from the substrate portion forming an aerosol, and an aerosol pathway extending from the substrate portion to a mouth-end of the aerosol delivery device.Type: GrantFiled: March 6, 2019Date of Patent: May 10, 2022Assignee: R.J. Reynolds Tobacco CompanyInventors: Andries Don Sebastian, John-Paul Mua, Luis Monsalud, Stephen Benson Sears, Jennifer Rowe, Cynthia Stokes
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Publication number: 20220126038Abstract: The present disclosure provides aerosol delivery devices. In an example implementation, an aerosol delivery device comprises an aerosol source member that defines an outer surface and an interior area and includes a substrate material having an aerosol precursor composition associated therewith, a control body having a housing that is configured to receive the aerosol source member, an electrical energy source coupled with the housing, and a heating assembly operatively connected to the electrical energy source. The heating assembly includes a plurality of spikes that may be configured to articulate between a retracted position, in which the plurality of spikes is not in contact with the aerosol source member, and a heating position, in which the plurality of spikes pierces through the outer surface of the substrate material and into a portion of the interior area thereof.Type: ApplicationFiled: January 5, 2022Publication date: April 28, 2022Inventors: Luis Monsalud, Andries Sebastian, Stephen B. Sears, John-Paul Mua, Vahid Hejazi, Rajesh Sur