Abstract: The present disclosure provides aerosol delivery devices. In an example implementation, an aerosol delivery device comprises an aerosol source member that defines an outer surface and an interior area and includes a substrate material having an aerosol precursor composition associated therewith, a control body having a housing that is configured to receive the aerosol source member, an electrical energy source coupled with the housing, and a heating assembly operatively connected to the electrical energy source. The heating assembly includes a plurality of spikes that may be configured to articulate between a retracted position, in which the plurality of spikes is not in contact with the aerosol source member, and a heating position, in which the plurality of spikes pierces through the outer surface of the substrate material and into a portion of the interior area thereof.

Abstract: The present disclosure provides an aerosol source member, a substrate portion, and a method of creating a substrate portion for use in an aerosol source member. In an example implementation, a substrate portion of the present disclosure may comprise a series of overlapping layers of a composite substrate sheet, wherein the composite substrate sheet may comprise a non-woven web at least partially formed from regenerated cellulose fibers, a plurality of conductive threads integrated into the non-woven web, and a coating that includes a fibrous material and an aerosol precursor composition.

Abstract: The present disclosure provides aerosol delivery devices. In an example implementation, an aerosol delivery device comprises an aerosol source member that defines an outer surface and an interior area and includes a substrate material having an aerosol precursor composition associated therewith, a control body having a housing that is configured to receive the aerosol source member, an electrical energy source coupled with the housing, and a heating assembly operatively connected to the electrical energy source. The heating assembly includes a plurality of spikes that may be configured to articulate between a retracted position, in which the plurality of spikes is not in contact with the aerosol source member, and a heating position, in which the plurality of spikes pierces through the outer surface of the substrate material and into a portion of the interior area thereof.

Abstract: The present disclosure provides an aerosol source member, a substrate portion, and a method of creating a substrate portion for use in an aerosol source member. In an example implementation, a substrate portion of the present disclosure may comprise a series of overlapping layers of a composite substrate sheet, wherein the composite substrate sheet may comprise a non-woven web at least partially formed from regenerated cellulose fibers, a plurality of conductive threads integrated into the non-woven web, and a coating that includes a fibrous material and an aerosol precursor composition.

Abstract: The present disclosure provides a composite substrate configured for use in aerosol generating components for aerosol delivery devices. The composite substrate includes a first substrate material and a second substrate material attached thereto. The first substrate material includes a first filler, a first binder, and a first aerosol forming material, and the second substrate material includes a second filler and a second binder. Further provided are a process for making the composite substrate, and aerosol generating components and aerosol delivery devices including the composite substrate. Such devices utilize electrically generated heat or combustible ignition sources to heat the composite substrate, providing an inhalable substance in the form of an aerosol.

Abstract: The present disclosure provides a substrate which includes microcrystalline cellulose, a binder, an aerosol forming material, and optionally an active ingredient, a flavorant, or both an active ingredient and a flavorant. The final form of the substrate can be configured for use in aerosol generating components for aerosol delivery devices. Further provided are aerosol generating components and aerosol delivery devices including the substrate. Such devices utilize electrically generated heat or combustible ignition sources to heat the substrate, providing an inhalable substance in the form of an aerosol.

Abstract: The present disclosure provides an aerosol generating component containing a substrate impregnated with one or more aerosol forming materials, the substrate including a cellulosic material substantially free of sulfur compounds, and further including one or more of a tobacco pulp, an aqueous tobacco extract, a filler, and a binder. Further provided is an aerosol delivery device including the aerosol generating component. Such devices utilize electrically generated heat or combustible ignition sources to heat the aerosol forming materials, providing an inhalable substance in the form of an aerosol.

Abstract: The present disclosure provides component-containing extruded structures, which include various components entrapped within a base material matrix, and to products containing such component-containing extruded structures. The disclosure also includes a method for entrapping the components, including mixing the component or components with a base material in water, extruding the mixture, and removing at least a portion of the water therefrom. The resulting component-containing extruded structure can then be incorporated within various products, e.g., consumable products such as aerosol-generating devices and components, oral and smokeless products, and conventional smoking articles.

Abstract: The disclosure provides products configured for oral use, and methods of making the products. The products include a plurality of granules, the granules including at least one filler; at least one sugar alcohol; a cellulose ether, polyvinylpyrrolidone, or a combination thereof; and at least one active ingredient, at least one flavorant, or a combination thereof. The products may be in a granular form, or in the form of a tablet or pellet.

Abstract: A composition is provided, the composition including a binder system in an amount of at least about 5% by weight, based on the total weight of the composition, and at least one active ingredient and/or flavoring agent. The binder system includes at least one thermoplastic binding material and at least one plasticizer. The composition is typically substantially free of unbleached tobacco material, excluding any nicotine component present.

Abstract: The present disclosure provides a substrate in beaded form which includes at least one non-tobacco botanical material, or a flavorant, a botanical extract, or both; a binder; an aerosol forming material; optionally, water and a tobacco material; and optionally a filler. The final form of the substrate can be configured for use in aerosol generating components for aerosol delivery devices. Further provided are aerosol generating components and aerosol delivery devices including the substrate in beaded form. Such devices utilize electrically generated heat or combustible ignition sources to heat the substrate, providing an inhalable substance in the form of an aerosol.

Abstract: The disclosure provides oral compositions including at least one active ingredient and a polymeric component, the oral compositions having a moisture content of at least about 10% by weight, based on total weight of the oral composition. The polymeric component includes a natural gum, a food grade polymer, or a combination thereof. The natural gum may be a non-galactomannan polysaccharide; a galactomannan polysaccharide selected from fenugreek gum, tara gum, locust bean gum, cassia gum, and combinations thereof; or a combination of guar gum and a second natural gum. The food grade polymer may be selected from proteins, synthetic polymers, non-cellulosic polysaccharides which are not natural gums, and combinations thereof.

Abstract: The present disclosure provides a substrate in sheet form which includes at least one non-tobacco botanical material, or a flavorant, a botanical extract, or both; a binder; an aerosol forming material; and optionally, water and a tobacco material. The final form of the substrate can be configured for use in aerosol generating components for aerosol delivery devices. Further provided are aerosol generating components and aerosol delivery devices including the substrate in sheet form. Such devices utilize electrically generated heat or combustible ignition sources to heat the substrate, providing an inhalable substance in the form of an aerosol.

Abstract: The present disclosure provides an aerosol delivery device comprising an aerosol source member. In an example embodiment, an aerosol source member of the present disclosure may comprise a substrate portion comprising a nanocellulose material impregnated with an aerosol precursor composition, a heat source configured to heat the aerosol precursor composition from the substrate portion forming an aerosol, and an aerosol pathway extending from the substrate portion to a mouth-end of the aerosol delivery device.

Abstract: The present disclosure provides aerosol delivery devices. In an example implementation, an aerosol delivery device comprises an aerosol source member that defines an outer surface and an interior area and includes a substrate material having an aerosol precursor composition associated therewith, a control body having a housing that is configured to receive the aerosol source member, an electrical energy source coupled with the housing, and a heating assembly operatively connected to the electrical energy source. The heating assembly includes a plurality of spikes that may be configured to articulate between a retracted position, in which the plurality of spikes is not in contact with the aerosol source member, and a heating position, in which the plurality of spikes pierces through the outer surface of the substrate material and into a portion of the interior area thereof.

Abstract: The present disclosure provides various components entrapped within a cross-linked alginate matrix and products including such component-containing, alginate-based matrices. The disclosure also includes a method for entrapping the components, including mixing the component or components with alginate in water, contacting the mixture with a cation to cross-link the alginate, and removing at least a portion of the water therefrom. The resulting component-containing alginate-based material can then be incorporated within various products, e.g., consumable products such as aerosol-generating devices and components, oral products, and conventional smoking articles.

Abstract: The present disclosure provides aerosol delivery devices. In an example implementation, an aerosol delivery device comprises an aerosol source member that defines an outer surface and an interior area and includes a substrate material having an aerosol precursor composition associated therewith, a control body having a housing that is configured to receive the aerosol source member, an electrical energy source coupled with the housing, and a heating assembly operatively connected to the electrical energy source. The heating assembly includes a plurality of spikes that may be configured to articulate between a retracted position, in which the plurality of spikes is not in contact with the aerosol source member, and a heating position, in which the plurality of spikes pierces through the outer surface of the substrate material and into a portion of the interior area thereof.

Abstract: The present disclosure provides an aerosol generating component including a substrate impregnated with two or more aerosol forming materials, including a first aerosol forming material and a second aerosol forming material, wherein the first aerosol forming material and the second aerosol forming material each have different boiling points, different vapor pressures, or both. The disclosed aerosol generating component may be utilized in aerosol delivery devices such as heat not burn (HNB) or electrically heated aerosol delivery devices.

Abstract: The present disclosure provides an aerosol generating component containing a substrate impregnated with one or more aerosol forming materials, the substrate including a cellulosic material substantially free of sulfur compounds, and further including one or more of a tobacco pulp, an aqueous tobacco extract, a filler, and a binder. Further provided is an aerosol delivery device including the aerosol generating component. Such devices utilize electrically generated heat or combustible ignition sources to heat the aerosol forming materials, providing an inhalable substance in the form of an aerosol.

Abstract: The present disclosure provides an aerosol generating component including a substrate impregnated with two or more aerosol forming materials, including a first aerosol forming material and a second aerosol forming material, wherein the first aerosol forming material and the second aerosol forming material each have different boiling points, different vapor pressures, or both. The disclosed aerosol generating component may be utilized in aerosol delivery devices such as heat not burn (HNB) or electrically heated aerosol delivery devices.