Abstract: A method for producing an electrical power device from subsequently manufactured parts by an additive manufacturing technique includes determining a target spatial distribution of a physical property of the electrical power device, the physical property being an electrical property and/or a mechanical property; forming a part of the electrical power device; selecting a physical property of a subsequent part of the electrical power device corresponding to the determined spatial distribution of the physical property such as to be different from a corresponding physical property of the part; and by means of the additive manufacturing technique, forming the subsequent part such that it is at least partially in contact with the part. An electrical power device is obtainable by the method, and the electrical power device may be used as an AC or DC insulator in an HVAC or HVDC apparatus.

Abstract: The present disclosure relates to a bushing including an electrical conductor comprising a terminal at a first end of the bushing. The bushing also includes an electrically insulating condenser core arranged around the conductor and defining a central longitudinal through-hole through which the conductor extends. The bushing also includes a plurality of concentric field-grading layers arranged in the condenser core, comprising an inner field-grading layer and an outer field-grading layer. The bushing also includes an electrically conductive head electrically connected with the conductor passing there through, forming a gas-tight cap of the first end of the bushing outside of the condenser core, sealingly engaging a circumferential lateral outer surface of the condenser core and sealingly engaging the conductor. The bushing also includes an electrically conductive connection between the inner field-grading layer and the head.

Abstract: The present disclosure relates to a condenser bushing including a condenser core and electrically conductive field-grading layers, which are embedded in insulating material of the condenser core and arranged around a central channel for conductor extending along an axis defining an axial direction, while an electric connection is provided to at least one of the field-grading layers, wherein pairs of neighbouring field-grading layers with the insulation material between them form sections of the condenser core of axial lengths L1 through Ln and with capacitances C1 through Cn, characterized in that a shape of at least one of the field-grading layers deviates from cylindricality in order to reduce non-uniformity of electric field stress of the condenser bushing compared to a corresponding condenser bushing with the cylindrical field-grading layers forming sections of the axial lengths L1 through Ln and with capacitances C1 through Cn.

Abstract: A system and method for forming electrical devices via additive manufacturing processes that utilize starting materials that are in a solid state at least prior to, as well as after, the formation of the electrical device. A first solid starting material can be configured to form one or more insulator layers of the electrical device, while another solid starting material can be applied to form one or more electrically conductive layers. The starting materials canbe applied layer-by-layer during formation of the electrical device such that the electrically conductive layers can become automatically embedded within the insulating layers, and vice versa. The additive manufacturing process(es) utilized to form the electrically conductive layers from solid starting materials can be different than the additive manufacturing process(es) utilized to form the insulator layers.

Abstract: A method of making sand casting moulds with a protective coating for a multiple process of reactive moulding of insulation components and products made by filling up a mould cavity with polymer materials, including composites, based particularly on epoxy resins or composites based on cellulose materials, the method wherein the process of infiltration of the mould structure is performed chemically by soaking through the raw mould structure with chemosetting or thermosetting material. The application of a protective layer on external surfaces of a sand casting mould is done by means of any spraying, immersion or deposition method, whereas material with anti-adhesive properties is used for the protective coating in the form of organic chemosetting, thermosetting, light-curing material or in the form of inorganic material, including metal.

Abstract: A method for producing an electrical power device having an insulator. The method includes, by means of additive manufacturing, applying a polymeric insulating material forming part of the device. The method also includes, in a subsequent consolidation step, subjecting the insulator to elevated temperature and pressure during a predetermined time period to consolidate the insulator.

Abstract: A method of making sand casting moulds with a protective coating for a multiple process of reactive moulding of insulation components and products made by filling up a mould cavity with polymer materials, including composites, based particularly on epoxy resins or composites based on cellulose materials, the method wherein the process of infiltration of the mould structure is performed chemically by soaking through the raw mould structure with chemosetting or thermosetting material. The application of a protective layer on external surfaces of a sand casting mould is done by means of any spraying, immersion or deposition method, whereas material with anti-adhesive properties is used for the protective coating in the form of organic chemosetting, thermosetting, light-curing material or in the form of inorganic material, including metal.

Abstract: A method for forming an article of manufacture using additive manufacturing, includes: a processor executing program instructions to: (a) rotate an object continuously about a horizontal axis using a first rotational stage, wherein the object is partially submerged in a bath of energy curable liquid formulation during the rotation; (b) control a rate of rotation of the object to achieve a desired radial thickness of a sub layer of uncured liquid formulation at a desired rotational location on the object; (c) direct an energy source to provide an energy dose onto the object at a desired rotational location, wherein the energy dose is configured to cure and solidify the sub layer; and repeat (a), (b) and (c) until a desired radial thickness of a cured liquid formulation layer is a achieved.

Abstract: A method for producing an electrical power device from subsequently manufactured parts by an additive manufacturing technique includes determining a target spatial distribution of a physical property of the electrical power device, the physical property being an electrical property and/or a mechanical property; forming a part of the electrical power device; selecting a physical property of a subsequent part of the electrical power device corresponding to the determined spatial distribution of the physical property such as to be different from a corresponding physical property of the part; and by means of the additive manufacturing technique, forming the subsequent part such that it is at least partially in contact with the part. An electrical power device is obtainable by the method, and the electrical power device may be used as an AC or DC insulator in an HVAC or HVDC apparatus.

Abstract: A method for producing an electrical power device having an insulator. The method includes, by means of additive manufacturing, applying a polymeric insulating material forming part of the device. The method also includes, in a subsequent consolidation step, subjecting the insulator to elevated temperature and pressure during a predetermined time period to consolidate the insulator.

Abstract: A method for forming an article of manufacture using additive manufacturing, includes: a processor executing program instructions to: (a) rotate an object continuously about a horizontal axis using a first rotational stage, wherein the object is partially submerged in a bath of energy curable liquid formulation during the rotation; (b) control a rate of rotation of the object to achieve a desired radial thickness of a sub layer of uncured liquid formulation at a desired rotational location on the object; (c) direct an energy source to provide an energy dose onto the object at a desired rotational location, wherein the energy dose is configured to cure and solidify the sub layer; and repeat (a), (b) and (c) until a desired radial thickness of a cured liquid formulation layer is a achieved.

Abstract: An electronic device including a sealed enclosure, the electronic components arranged inside the sealed enclosure and including high-loss high-temperature components, a main heat sink including ribs, wherein the high-loss high-temperature components are attached to the main heat sink and the ribs of the main heat sink are arranged outside the enclosure, a cavity formed inside the enclosure and divided into a plurality of channel-like sections, the channel-like sections configured for providing air flow guidance inside the enclosure and being interconnected at their ends, wherein at least one channel-like section contains the electronic components and at least one other channel-like section contains an air-to-air heat exchanger extending from inside the sealed enclosure to outside of the sealed enclosure, wherein the electronic components inside the at least one channel like section are adapted to be cooled by air flow inside the sealed enclosure.

Abstract: An electronic device including a sealed enclosure, the electronic components arranged inside the sealed enclosure and including high-loss high-temperature components, a main heat sink including ribs, wherein the high-loss high-temperature components are attached to the main heat sink and the ribs of the main heat sink are arranged outside the enclosure, a cavity formed inside the enclosure and divided into a plurality of channel-like sections, the channel-like sections configured for providing air flow guidance inside the enclosure and being interconnected at their ends, wherein at least one channel-like section contains the electronic components and at least one other channel-like section contains an air-to-air heat exchanger extending from inside the sealed enclosure to outside of the sealed enclosure, wherein the electronic components inside the at least one channel like section are adapted to be cooled by air flow inside the sealed enclosure.