Patents by Inventor Lutz Rose
Lutz Rose has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20140352496Abstract: Briquette for producing a foamed slag on stainless steel melts in an electric arc furnace, made up of mixtures of individual or multiple substances of following basic components: O2 carrier Dust, sludge or slag with ?10% FeO/Fe2O3, Dust, sludge or slag with ?1% Cr2O3, Dust, sludge or slag with ?1% MnO, Dust, sludge or slag with ?1% NiO, Scale with ?10% FeO/Fe2O3, Gas carrier Dust with ?40% CaCO3, Density adjuster Dust with FeCr, Dust with Fe/low alloy fine scrap, Dust with Cr/ferritic fine scrap, Dust with Ni/austenitic fine scrap, grinding dust, Dust with Mn/ferritic or low alloy fine scrap, Reducing agent Carbon-containing substances ?90% C, Dust or fine granulate of coke, coal or graphite, Binder Molasses, cement, Ca(OH)2, in each case ?5% by weight.Type: ApplicationFiled: August 14, 2014Publication date: December 4, 2014Inventors: Johann Reichel, Lutz Rose
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Patent number: 8820699Abstract: A torque support for a converter tilting drive mounted on a shaft journal. The supports are provided on the gear housing that accommodates the shaft journal to be driven. The supports support the gear housing on the structure carrying the converter. To this end, the supports are embodied in each case as dual action hydraulic piston-cylinder units that are independently anchored on the structure in an articulated manner.Type: GrantFiled: May 8, 2009Date of Patent: September 2, 2014Assignee: SMS Siemag AGInventors: Jörg Hertel, Benjamin Wallmeroth, Lutz Rose, Christoph Sundermann, Stephan Schulze, Christian Imiela, Wolfgang Igelhorst, Uwe Thiedemann
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Patent number: 8764879Abstract: During the production of non-stainless steel, slag containing a high proportion of metal oxides, primarily iron oxide, is formed during the smelting of the solid material in the electric arc furnace. The concentration of the iron oxide often reaches values of more than 20%. This slag has a poor foaming capability and does not permit the typical characteristics of a carbon steel slag to be achieved. In order to cause such a slag to foam, according to the invention it is proposed to load the electric arc furnace with pellets or briquettes (8) which consist of a defined mixture of an iron oxide carrier and an iron carrier as ballast material, of carbon as reducing agent and also of a binder material, which react in the electric arc furnace in a reducing manner, floating under the slag (7) in the steel melt (6). The reaction gases (12) produced in this way consist primarily of carbon monoxide and advantageously support the foaming of the slag.Type: GrantFiled: May 7, 2010Date of Patent: July 1, 2014Assignee: SMS Siemag AktiengesellschaftInventors: Johann Reichel, Lutz Rose
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Patent number: 8747518Abstract: In order to carry out foaming of a slag having a high ratio of chromium oxide having values of often above 20% of a non-corrosive melt in an AOD (Argon Oxygen Decarburization) or MRP (Metallurgical Refining Process) converter or CONARC SSt for stainless steel by adding a foam material, according to the invention a previously defined mixture (5) of a metal oxide, iron carrier, carbon and binding material in the form of pellets or briquettes (4) is introduced into the converter, which reacts in a chemically reducing manner under the slag layer (2) due to the high ambient temperature, wherein gaseous carbon monoxide formed in particular by means of the reduction process of the metal oxide with the carbon within the pellets or briquettes (4) induces the slag foaming with the gas bubbles (7) thereof and wherein the specific density of the pellets or briquettes (4) and the resolve time of the reduction process are selected so that optimal bubble formation in respect of size and duration is achieved.Type: GrantFiled: January 5, 2011Date of Patent: June 10, 2014Assignee: SMS Siemag AktiengesellschaftInventors: Johann Reichel, Lutz Rose
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Patent number: 8673047Abstract: A process and material for producing foamed slag by which the foaming of a slag with a high chromium oxide content can be achieved. An electric arc furnace is charged with a mixture of metal oxides and carbon and, below the slag at the metal-slag interface, the metal oxide is reduced by carbon and limestone and becomes thermally discordant. The occurring gases cause the slag to foam due to the formation of bubbles.Type: GrantFiled: July 3, 2009Date of Patent: March 18, 2014Assignee: SMS Siemag AGInventors: Johann Reichel, Lutz Rose
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Publication number: 20130192422Abstract: It is known that a foamed slag can be produced on stainless steel melts in an electric arc furnace by introducing a mixture of metal oxides, limestone, carbon and a binder in the form of briquettes into the furnace so that the briquettes become arranged there in such a way that the metal oxides are reduced by the carbon and the limestone is thermally dissociated at the metal-slag interface beneath the slag and the resulting gases bring about foaming of the slag by bubble formation. This foaming on steels having a high chromium content, due to the significant uptake of chromium oxide by the slag, leads to problems which result from the physicochemical properties of slags having a high chromium oxide content.Type: ApplicationFiled: January 24, 2011Publication date: August 1, 2013Inventors: Johann Reichel, Lutz Rose
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Patent number: 8409320Abstract: A process for producing a foamed slag on austenitic stainless melts in an electric arc furnace. A mixture of metal oxides and carbon is introduced into the furnace, the metal oxide is reduced by the carbon below the slag at the metal/slag interface, and the resulting gases bring about the foaming of the slag by bubble formation. The mixture to be charged, which is added in the form of preforms such as briquets or pellets, contains iron oxide, iron carriers, carbon and the required binders in addition to nickel oxide.Type: GrantFiled: April 8, 2009Date of Patent: April 2, 2013Assignee: SMS Siemag AGInventors: Johann Reichel, Lutz Rose
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Publication number: 20130019714Abstract: In order to carry out foaming of a slag having a high ratio of chromium oxide having values of often above 20% of a non-corrosive melt in an AOD (Argon Oxygen Decarburization) or MRP (Metallurgical Refining Process) converter or CONARC SSt for stainless steel by adding a foam material, according to the invention a previously defined mixture (5) of a metal oxide, iron carrier, carbon and binding material in the form of pellets or briquettes (4) is introduced into the converter, which reacts in a chemically reducing manner under the slag layer (2) due to the high ambient temperature, wherein gaseous carbon monoxide formed in particular by means of the reduction process of the metal oxide with the carbon within the pellets or briquettes (4) induces the slag foaming with the gas bubbles (7) thereof and wherein the specific density of the pellets or briquettes (4) and the resolve time of the reduction process are selected so that optimal bubble formation in respect of size and duration is achieved.Type: ApplicationFiled: January 5, 2011Publication date: January 24, 2013Applicant: SMS SIEMAG AKTIENGESELLSCHAFTInventors: Johann Reichel, Lutz Rose
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Publication number: 20130000446Abstract: The invention relates to a method for producing foamed slag on high-chromium steel melts in an electric furnace, whereby a mixture consisting of a metal oxide and carbon is introduced into the furnace, the metal oxide in the slag is reduced by the carbon, and the gases created in the slag form bubbles which thus foam up the slag. In order to be able to control the gas formation and thus the foaming process, the mixture consisting of a metal oxide and carbon and optionally an iron carrier is introduced as preforms, such as pellets, which are compressed and/or provided with a binding agent. The gas formation can be controlled in terms of location, type and time, by adjusting the characteristics of the pellets, especially the density and/or compression characteristics thereof.Type: ApplicationFiled: September 12, 2012Publication date: January 3, 2013Applicant: SMS SIEMAG AKTIENGESELLSCHAFTInventors: Lutz Rose, Johann Reichel
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Patent number: 8133296Abstract: In order to allow a significant reduction of the steel production cost when producing stainless steel with the alloying elements chromium and nickel, according to the invention, it is proposed to perform the intermediate production of ferrochrimium and ferronickel in two separate direct reduction processes based on low-cost chromium ore and nickel ore in two SAF (3, 4) arranged in parallel on the primary side of a processing converter (6).Type: GrantFiled: October 22, 2008Date of Patent: March 13, 2012Assignee: SMS Siemag AktiengesellschaftInventors: Johann Reichel, Lutz Rose
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Publication number: 20120048065Abstract: During the production of non-stainless steel, slag containing a high proportion of metal oxides, primarily iron oxide, is formed during the smelting of the solid material in the electric arc furnace. The concentration of the iron oxide often reaches values of more than 20%. This slag has a poor foaming capability and does not permit the typical characteristics of a carbon steel slag to be achieved. In order to cause such a slag to foam, according to the invention it is proposed to load the electric arc furnace with pellets or briquettes (8) which consist of a defined mixture of an iron oxide carrier and an iron carrier as ballast material, of carbon as reducing agent and also of a binder material, which react in the electric arc furnace in a reducing manner, floating under the slag (7) in the steel melt (6). The reaction gases (12) produced in this way consist primarily of carbon monoxide and advantageously support the foaming of the slag.Type: ApplicationFiled: May 7, 2010Publication date: March 1, 2012Applicant: SMS SIEMAG AKTIENGESELLSCHAFTInventors: Johann Reichel, Lutz Rose
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Patent number: 8043402Abstract: A method for producing a foamed slag (1) on a metal bath (2) in a metallurgical furnace (3), in which a mixture (4) containing at least one metal oxide and carbon is introduced into the furnace (3), the metal oxide is reduced by the carbon below the slag (1) that is located there, and the gases produced during the reduction process form bubbles such that the slag is foamed. In order to optimize the formation of foamed slag, the mixture (4) is delivered into the furnace (3) in such a way that a desired height (h) or a desired section of the height (h) of the layer of foamed slag (1) is generated or maintained.Type: GrantFiled: January 15, 2007Date of Patent: October 25, 2011Assignee: SMS Siemag AktiengesellschaftInventors: Johann Reichel, Lutz Rose, Miroslav Karbowniczek
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Patent number: 8043401Abstract: During the production of stainless steel, a slag is formed during the melting of the solid material in the electric arc furnace, the slag having a high degree of metal oxides, particularly chromium oxide. The chromium concentration often reaches values of more than 30%. Currently, such slags cannot be reduced to a desired degree due to their composition. In order to minimize the resulting high loss of recyclable material, the invention provides to charge the electric arc furnace with pellets, or briquettes (8), which are made of a defined mixture of an iron carrier as the ballast material, carbon, or carbon and silicon, as the reducing agent, and a binder, wherein they react beneath the slag layer (7) in the steel melt (6) with the metal oxides of the slag (7), particularly with the chromium oxide present, in a floating, chemical, and reducing manner. The reaction gases (12) produced in the process, which are mainly made of carbon monoxide, advantageously support a foaming of the slag (7).Type: GrantFiled: January 10, 2008Date of Patent: October 25, 2011Assignee: SMS Siemag AktiengesellschaftInventors: Johann Reichel, Lutz Rose
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Publication number: 20110204204Abstract: A torque support for a converter tilting drive mounted on a shaft journal. The supports are provided on the gear housing that accommodates the shaft journal to be driven. The supports support the gear housing on the structure carrying the converter. To this end, the supports are embodied in each case as dual action hydraulic piston-cylinder units that are independently anchored on the structure in an articulated manner.Type: ApplicationFiled: May 8, 2009Publication date: August 25, 2011Applicant: SMS Siemag AGInventors: Jörg Hertel, Benjamin Wallmeroth, Lutz Rose, Christoph Sundermann, Stephan Schulze, Christian Imiela, Wolfgang Igelhorst, Uwe Thiedemann
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Publication number: 20110197708Abstract: A process and material for producing foamed slag by which the foaming of a slag with a high chromium oxide content can be achieved. An electric arc furnace is charged with a mixture of metal oxides and carbon and, below the slag at the metal-slag interface, the metal oxide is reduced by carbon and limestone and becomes thermally discordant. The occurring gases cause the slag to foam due to the formation of bubbles.Type: ApplicationFiled: July 3, 2009Publication date: August 18, 2011Applicant: SMS SIEMAG AGInventors: Johann Reichel, Lutz Rose
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Patent number: 7998243Abstract: A method of producing steel (1) with a high manganese and low carbon content on the basis of liquid pig iron (2) or liquid steel (3) and slag-forming constituents (4) with the object of preventing existing drawbacks of process route in vessels other than, e.g., electrical arc furnaces (18). With steel produced with a high manganese and low carbon content, in a process, the carbon component is reduced to about 0.7-0.8% by a combined blowing of oxygen (7) through top lances (8) and underbath nozzles (9) after feeding of liquid ferro-manganese (50 and liquid steel (3a) in a FeMn-refining converter (6a), wherein a component of a cold end product from premelt is added as cooling means (10), and wherein the carbon component is reduced to about 0.05-0.1% C by a continuous blowing of oxygen (7) through the underbath nozzles.Type: GrantFiled: June 25, 2010Date of Patent: August 16, 2011Assignee: SMS Siemag AGInventors: Lutz Rose, Walter Weischedel
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Publication number: 20110088514Abstract: A process for producing a foamed slag on austenitic stainless melts in an electric arc furnace. A mixture of metal oxides and carbon is introduced into the furnace, the metal oxide is reduced by the carbon below the slag at the metal/slag interface, and the resulting gases bring about the foaming of the slag by bubble formation. The mixture to be charged, which is added in the form of preforms such as briquets or pellets, contains iron oxide, iron carriers, carbon and the required binders in addition to nickel oxide.Type: ApplicationFiled: April 8, 2009Publication date: April 21, 2011Applicant: SMS Siemag AGInventors: Johann Reichel, Lutz Rose
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Patent number: 7871560Abstract: A metallurgical vessel having support brackets mounted on a vessel wall. The support brackets are mounted by a mounting system on a support body that does not completely surround the circumference of the vessel. The mounting system includes clamps that act on the support brackets. A coupling device is provided, which has, a first coupling component designed as a male part mounted on the support body and a second coupling component designed as a female part mounted on the vessel wall. The first and second coupling components are configured and arranged so as to automatically engage when the clamps are in the engaged position and to automatically disengage when the clamps are not in the engaged position. The coupling device has sealing elements and a coupling mechanism of the first coupling component relative to the second coupling component.Type: GrantFiled: December 19, 2005Date of Patent: January 18, 2011Assignee: SMS Siemag AktiengesellschaftInventors: Rolf Best, Wilhelm Köper, Telita Moreira Köper, legal representative, Marcel Fasswald, Lutz Rose
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Publication number: 20110000339Abstract: A method of producing steel (1) with a high manganese and low carbon content on the basis of liquid pig iron (2) or liquid steel (3) and slag-forming constituents (4) with the object of preventing existing drawbacks of process route in vessels other than, e.g., electrical arc furnaces (18). With steel produced with a high manganese and low carbon content, in a process, the carbon component is reduced to about 0.7-0.8% by a combined blowing of oxygen (7) through top lances (8) and underbath nozzles (9) after feeding of liquid ferro-manganese (50 and liquid steel (3a) in a FeMn-refining converter (6a), wherein a component of a cold end product from premelt is added as cooling means (10), and wherein the carbon component is reduced to about 0.05-0.1% C by a continuous blowing of oxygen (7) through the underbath nozzles.Type: ApplicationFiled: June 25, 2010Publication date: January 6, 2011Inventors: Lutz Rose, Walter Weischedel
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Publication number: 20100288078Abstract: In order to allow a significant reduction of the steel production costs when producing stainless steel with the alloying elements chromium and nickel, according to the invention, it is proposed to perform the intermediate production of ferrochromium and ferronickel in two separate direct reduction processes based on low-cost chromium ore and nickel ore in two SAF (3, 4) arranged in parallel on the primary side of a processing converter (6).Type: ApplicationFiled: October 22, 2008Publication date: November 18, 2010Inventors: Johann Reichel, Lutz Rose