Patents by Inventor Lutz Rose

Lutz Rose has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20140352496
    Abstract: Briquette for producing a foamed slag on stainless steel melts in an electric arc furnace, made up of mixtures of individual or multiple substances of following basic components: O2 carrier Dust, sludge or slag with ?10% FeO/Fe2O3, Dust, sludge or slag with ?1% Cr2O3, Dust, sludge or slag with ?1% MnO, Dust, sludge or slag with ?1% NiO, Scale with ?10% FeO/Fe2O3, Gas carrier Dust with ?40% CaCO3, Density adjuster Dust with FeCr, Dust with Fe/low alloy fine scrap, Dust with Cr/ferritic fine scrap, Dust with Ni/austenitic fine scrap, grinding dust, Dust with Mn/ferritic or low alloy fine scrap, Reducing agent Carbon-containing substances ?90% C, Dust or fine granulate of coke, coal or graphite, Binder Molasses, cement, Ca(OH)2, in each case ?5% by weight.
    Type: Application
    Filed: August 14, 2014
    Publication date: December 4, 2014
    Inventors: Johann Reichel, Lutz Rose
  • Patent number: 8820699
    Abstract: A torque support for a converter tilting drive mounted on a shaft journal. The supports are provided on the gear housing that accommodates the shaft journal to be driven. The supports support the gear housing on the structure carrying the converter. To this end, the supports are embodied in each case as dual action hydraulic piston-cylinder units that are independently anchored on the structure in an articulated manner.
    Type: Grant
    Filed: May 8, 2009
    Date of Patent: September 2, 2014
    Assignee: SMS Siemag AG
    Inventors: Jörg Hertel, Benjamin Wallmeroth, Lutz Rose, Christoph Sundermann, Stephan Schulze, Christian Imiela, Wolfgang Igelhorst, Uwe Thiedemann
  • Patent number: 8764879
    Abstract: During the production of non-stainless steel, slag containing a high proportion of metal oxides, primarily iron oxide, is formed during the smelting of the solid material in the electric arc furnace. The concentration of the iron oxide often reaches values of more than 20%. This slag has a poor foaming capability and does not permit the typical characteristics of a carbon steel slag to be achieved. In order to cause such a slag to foam, according to the invention it is proposed to load the electric arc furnace with pellets or briquettes (8) which consist of a defined mixture of an iron oxide carrier and an iron carrier as ballast material, of carbon as reducing agent and also of a binder material, which react in the electric arc furnace in a reducing manner, floating under the slag (7) in the steel melt (6). The reaction gases (12) produced in this way consist primarily of carbon monoxide and advantageously support the foaming of the slag.
    Type: Grant
    Filed: May 7, 2010
    Date of Patent: July 1, 2014
    Assignee: SMS Siemag Aktiengesellschaft
    Inventors: Johann Reichel, Lutz Rose
  • Patent number: 8747518
    Abstract: In order to carry out foaming of a slag having a high ratio of chromium oxide having values of often above 20% of a non-corrosive melt in an AOD (Argon Oxygen Decarburization) or MRP (Metallurgical Refining Process) converter or CONARC SSt for stainless steel by adding a foam material, according to the invention a previously defined mixture (5) of a metal oxide, iron carrier, carbon and binding material in the form of pellets or briquettes (4) is introduced into the converter, which reacts in a chemically reducing manner under the slag layer (2) due to the high ambient temperature, wherein gaseous carbon monoxide formed in particular by means of the reduction process of the metal oxide with the carbon within the pellets or briquettes (4) induces the slag foaming with the gas bubbles (7) thereof and wherein the specific density of the pellets or briquettes (4) and the resolve time of the reduction process are selected so that optimal bubble formation in respect of size and duration is achieved.
    Type: Grant
    Filed: January 5, 2011
    Date of Patent: June 10, 2014
    Assignee: SMS Siemag Aktiengesellschaft
    Inventors: Johann Reichel, Lutz Rose
  • Patent number: 8673047
    Abstract: A process and material for producing foamed slag by which the foaming of a slag with a high chromium oxide content can be achieved. An electric arc furnace is charged with a mixture of metal oxides and carbon and, below the slag at the metal-slag interface, the metal oxide is reduced by carbon and limestone and becomes thermally discordant. The occurring gases cause the slag to foam due to the formation of bubbles.
    Type: Grant
    Filed: July 3, 2009
    Date of Patent: March 18, 2014
    Assignee: SMS Siemag AG
    Inventors: Johann Reichel, Lutz Rose
  • Publication number: 20130192422
    Abstract: It is known that a foamed slag can be produced on stainless steel melts in an electric arc furnace by introducing a mixture of metal oxides, limestone, carbon and a binder in the form of briquettes into the furnace so that the briquettes become arranged there in such a way that the metal oxides are reduced by the carbon and the limestone is thermally dissociated at the metal-slag interface beneath the slag and the resulting gases bring about foaming of the slag by bubble formation. This foaming on steels having a high chromium content, due to the significant uptake of chromium oxide by the slag, leads to problems which result from the physicochemical properties of slags having a high chromium oxide content.
    Type: Application
    Filed: January 24, 2011
    Publication date: August 1, 2013
    Inventors: Johann Reichel, Lutz Rose
  • Patent number: 8409320
    Abstract: A process for producing a foamed slag on austenitic stainless melts in an electric arc furnace. A mixture of metal oxides and carbon is introduced into the furnace, the metal oxide is reduced by the carbon below the slag at the metal/slag interface, and the resulting gases bring about the foaming of the slag by bubble formation. The mixture to be charged, which is added in the form of preforms such as briquets or pellets, contains iron oxide, iron carriers, carbon and the required binders in addition to nickel oxide.
    Type: Grant
    Filed: April 8, 2009
    Date of Patent: April 2, 2013
    Assignee: SMS Siemag AG
    Inventors: Johann Reichel, Lutz Rose
  • Publication number: 20130019714
    Abstract: In order to carry out foaming of a slag having a high ratio of chromium oxide having values of often above 20% of a non-corrosive melt in an AOD (Argon Oxygen Decarburization) or MRP (Metallurgical Refining Process) converter or CONARC SSt for stainless steel by adding a foam material, according to the invention a previously defined mixture (5) of a metal oxide, iron carrier, carbon and binding material in the form of pellets or briquettes (4) is introduced into the converter, which reacts in a chemically reducing manner under the slag layer (2) due to the high ambient temperature, wherein gaseous carbon monoxide formed in particular by means of the reduction process of the metal oxide with the carbon within the pellets or briquettes (4) induces the slag foaming with the gas bubbles (7) thereof and wherein the specific density of the pellets or briquettes (4) and the resolve time of the reduction process are selected so that optimal bubble formation in respect of size and duration is achieved.
    Type: Application
    Filed: January 5, 2011
    Publication date: January 24, 2013
    Applicant: SMS SIEMAG AKTIENGESELLSCHAFT
    Inventors: Johann Reichel, Lutz Rose
  • Publication number: 20130000446
    Abstract: The invention relates to a method for producing foamed slag on high-chromium steel melts in an electric furnace, whereby a mixture consisting of a metal oxide and carbon is introduced into the furnace, the metal oxide in the slag is reduced by the carbon, and the gases created in the slag form bubbles which thus foam up the slag. In order to be able to control the gas formation and thus the foaming process, the mixture consisting of a metal oxide and carbon and optionally an iron carrier is introduced as preforms, such as pellets, which are compressed and/or provided with a binding agent. The gas formation can be controlled in terms of location, type and time, by adjusting the characteristics of the pellets, especially the density and/or compression characteristics thereof.
    Type: Application
    Filed: September 12, 2012
    Publication date: January 3, 2013
    Applicant: SMS SIEMAG AKTIENGESELLSCHAFT
    Inventors: Lutz Rose, Johann Reichel
  • Patent number: 8133296
    Abstract: In order to allow a significant reduction of the steel production cost when producing stainless steel with the alloying elements chromium and nickel, according to the invention, it is proposed to perform the intermediate production of ferrochrimium and ferronickel in two separate direct reduction processes based on low-cost chromium ore and nickel ore in two SAF (3, 4) arranged in parallel on the primary side of a processing converter (6).
    Type: Grant
    Filed: October 22, 2008
    Date of Patent: March 13, 2012
    Assignee: SMS Siemag Aktiengesellschaft
    Inventors: Johann Reichel, Lutz Rose
  • Publication number: 20120048065
    Abstract: During the production of non-stainless steel, slag containing a high proportion of metal oxides, primarily iron oxide, is formed during the smelting of the solid material in the electric arc furnace. The concentration of the iron oxide often reaches values of more than 20%. This slag has a poor foaming capability and does not permit the typical characteristics of a carbon steel slag to be achieved. In order to cause such a slag to foam, according to the invention it is proposed to load the electric arc furnace with pellets or briquettes (8) which consist of a defined mixture of an iron oxide carrier and an iron carrier as ballast material, of carbon as reducing agent and also of a binder material, which react in the electric arc furnace in a reducing manner, floating under the slag (7) in the steel melt (6). The reaction gases (12) produced in this way consist primarily of carbon monoxide and advantageously support the foaming of the slag.
    Type: Application
    Filed: May 7, 2010
    Publication date: March 1, 2012
    Applicant: SMS SIEMAG AKTIENGESELLSCHAFT
    Inventors: Johann Reichel, Lutz Rose
  • Patent number: 8043402
    Abstract: A method for producing a foamed slag (1) on a metal bath (2) in a metallurgical furnace (3), in which a mixture (4) containing at least one metal oxide and carbon is introduced into the furnace (3), the metal oxide is reduced by the carbon below the slag (1) that is located there, and the gases produced during the reduction process form bubbles such that the slag is foamed. In order to optimize the formation of foamed slag, the mixture (4) is delivered into the furnace (3) in such a way that a desired height (h) or a desired section of the height (h) of the layer of foamed slag (1) is generated or maintained.
    Type: Grant
    Filed: January 15, 2007
    Date of Patent: October 25, 2011
    Assignee: SMS Siemag Aktiengesellschaft
    Inventors: Johann Reichel, Lutz Rose, Miroslav Karbowniczek
  • Patent number: 8043401
    Abstract: During the production of stainless steel, a slag is formed during the melting of the solid material in the electric arc furnace, the slag having a high degree of metal oxides, particularly chromium oxide. The chromium concentration often reaches values of more than 30%. Currently, such slags cannot be reduced to a desired degree due to their composition. In order to minimize the resulting high loss of recyclable material, the invention provides to charge the electric arc furnace with pellets, or briquettes (8), which are made of a defined mixture of an iron carrier as the ballast material, carbon, or carbon and silicon, as the reducing agent, and a binder, wherein they react beneath the slag layer (7) in the steel melt (6) with the metal oxides of the slag (7), particularly with the chromium oxide present, in a floating, chemical, and reducing manner. The reaction gases (12) produced in the process, which are mainly made of carbon monoxide, advantageously support a foaming of the slag (7).
    Type: Grant
    Filed: January 10, 2008
    Date of Patent: October 25, 2011
    Assignee: SMS Siemag Aktiengesellschaft
    Inventors: Johann Reichel, Lutz Rose
  • Publication number: 20110204204
    Abstract: A torque support for a converter tilting drive mounted on a shaft journal. The supports are provided on the gear housing that accommodates the shaft journal to be driven. The supports support the gear housing on the structure carrying the converter. To this end, the supports are embodied in each case as dual action hydraulic piston-cylinder units that are independently anchored on the structure in an articulated manner.
    Type: Application
    Filed: May 8, 2009
    Publication date: August 25, 2011
    Applicant: SMS Siemag AG
    Inventors: Jörg Hertel, Benjamin Wallmeroth, Lutz Rose, Christoph Sundermann, Stephan Schulze, Christian Imiela, Wolfgang Igelhorst, Uwe Thiedemann
  • Publication number: 20110197708
    Abstract: A process and material for producing foamed slag by which the foaming of a slag with a high chromium oxide content can be achieved. An electric arc furnace is charged with a mixture of metal oxides and carbon and, below the slag at the metal-slag interface, the metal oxide is reduced by carbon and limestone and becomes thermally discordant. The occurring gases cause the slag to foam due to the formation of bubbles.
    Type: Application
    Filed: July 3, 2009
    Publication date: August 18, 2011
    Applicant: SMS SIEMAG AG
    Inventors: Johann Reichel, Lutz Rose
  • Patent number: 7998243
    Abstract: A method of producing steel (1) with a high manganese and low carbon content on the basis of liquid pig iron (2) or liquid steel (3) and slag-forming constituents (4) with the object of preventing existing drawbacks of process route in vessels other than, e.g., electrical arc furnaces (18). With steel produced with a high manganese and low carbon content, in a process, the carbon component is reduced to about 0.7-0.8% by a combined blowing of oxygen (7) through top lances (8) and underbath nozzles (9) after feeding of liquid ferro-manganese (50 and liquid steel (3a) in a FeMn-refining converter (6a), wherein a component of a cold end product from premelt is added as cooling means (10), and wherein the carbon component is reduced to about 0.05-0.1% C by a continuous blowing of oxygen (7) through the underbath nozzles.
    Type: Grant
    Filed: June 25, 2010
    Date of Patent: August 16, 2011
    Assignee: SMS Siemag AG
    Inventors: Lutz Rose, Walter Weischedel
  • Publication number: 20110088514
    Abstract: A process for producing a foamed slag on austenitic stainless melts in an electric arc furnace. A mixture of metal oxides and carbon is introduced into the furnace, the metal oxide is reduced by the carbon below the slag at the metal/slag interface, and the resulting gases bring about the foaming of the slag by bubble formation. The mixture to be charged, which is added in the form of preforms such as briquets or pellets, contains iron oxide, iron carriers, carbon and the required binders in addition to nickel oxide.
    Type: Application
    Filed: April 8, 2009
    Publication date: April 21, 2011
    Applicant: SMS Siemag AG
    Inventors: Johann Reichel, Lutz Rose
  • Patent number: 7871560
    Abstract: A metallurgical vessel having support brackets mounted on a vessel wall. The support brackets are mounted by a mounting system on a support body that does not completely surround the circumference of the vessel. The mounting system includes clamps that act on the support brackets. A coupling device is provided, which has, a first coupling component designed as a male part mounted on the support body and a second coupling component designed as a female part mounted on the vessel wall. The first and second coupling components are configured and arranged so as to automatically engage when the clamps are in the engaged position and to automatically disengage when the clamps are not in the engaged position. The coupling device has sealing elements and a coupling mechanism of the first coupling component relative to the second coupling component.
    Type: Grant
    Filed: December 19, 2005
    Date of Patent: January 18, 2011
    Assignee: SMS Siemag Aktiengesellschaft
    Inventors: Rolf Best, Wilhelm Köper, Telita Moreira Köper, legal representative, Marcel Fasswald, Lutz Rose
  • Publication number: 20110000339
    Abstract: A method of producing steel (1) with a high manganese and low carbon content on the basis of liquid pig iron (2) or liquid steel (3) and slag-forming constituents (4) with the object of preventing existing drawbacks of process route in vessels other than, e.g., electrical arc furnaces (18). With steel produced with a high manganese and low carbon content, in a process, the carbon component is reduced to about 0.7-0.8% by a combined blowing of oxygen (7) through top lances (8) and underbath nozzles (9) after feeding of liquid ferro-manganese (50 and liquid steel (3a) in a FeMn-refining converter (6a), wherein a component of a cold end product from premelt is added as cooling means (10), and wherein the carbon component is reduced to about 0.05-0.1% C by a continuous blowing of oxygen (7) through the underbath nozzles.
    Type: Application
    Filed: June 25, 2010
    Publication date: January 6, 2011
    Inventors: Lutz Rose, Walter Weischedel
  • Publication number: 20100288078
    Abstract: In order to allow a significant reduction of the steel production costs when producing stainless steel with the alloying elements chromium and nickel, according to the invention, it is proposed to perform the intermediate production of ferrochromium and ferronickel in two separate direct reduction processes based on low-cost chromium ore and nickel ore in two SAF (3, 4) arranged in parallel on the primary side of a processing converter (6).
    Type: Application
    Filed: October 22, 2008
    Publication date: November 18, 2010
    Inventors: Johann Reichel, Lutz Rose