Patents by Inventor Lyle Caillouette

Lyle Caillouette has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220372203
    Abstract: Described herein are a polyurethane gel, a process for preparing the same, and applications for the use thereof in medical padding.
    Type: Application
    Filed: October 6, 2020
    Publication date: November 24, 2022
    Inventors: Michael Jae LUBITZ, Gregory W CARROLL, Lyle CAILLOUETTE, Stephen M SMITH
  • Publication number: 20220235244
    Abstract: Provided herein are novel and improved weight coating systems suitable for use with pipes, particularly pipes that are submerged in liquid, such as water, in environments including oceans, seas, marshes, lakes and rivers. The novel coating systems provided herein comprise an aggregate and a polyurethane binder, wherein the polyurethane binder is a two -component composition comprising an isocyanate component and an iso-cyanate-reactive component. The coating systems provided have increased durability, as well as flexibility allowing for efficiencies related to transportation, storage, use and resistance to corrosive effects. Furthermore, the coating systems are cost effective and have minimal or zero impact on the environments in which they are utilized.
    Type: Application
    Filed: April 30, 2020
    Publication date: July 28, 2022
    Inventors: Chris Lacarte, Staci L. Wegener, Jian Ying Zang, Lyle A. Caillouette
  • Publication number: 20210238425
    Abstract: A wood composite article includes a plurality of wood pieces and an adhesive system disposed on or dispersed among the plurality of wood pieces for bonding the plurality of wood pieces. The adhesive system includes a binder component and a fiber component. The binder component comprises a thermosetting plastic component such as unsaturated polyesters, epoxy, polyurea, polyurethane or combinations thereof, including for example, an isocyanate compound and an isocyanate-reactive component. The composite article may be formed into various objects such as railroad ties, fencing and the like.
    Type: Application
    Filed: May 16, 2019
    Publication date: August 5, 2021
    Inventors: Lyle Caillouette, Staci L. Wegener, Chris Lacarte, Calvin T. Peeler
  • Patent number: 10808140
    Abstract: A coating, system comprises 30 to 90 parts by weight of a bioresin component and 10 to 70 parts by weight of an isocyanate component, based on 100 parts by weight of the coating system, and has a percent solids of greater than 60%. The bioresin component comprises an acrylic polymer and a biopolyol formed from a natural oil. A method of forming a coating on a substrate with the coating system comprises the steps of combining the bioresin component and the isocyanate component to form a reaction mixture having a percent solids of greater than 60 percent, applying the reaction mixture onto the substrate, and curing the reaction mixture to form the coating on the substrate.
    Type: Grant
    Filed: July 15, 2014
    Date of Patent: October 20, 2020
    Assignee: BASF SE
    Inventors: Lyle A. Caillouette, Michael L. Praw, Jeffrey R. Janos, Stacy E. Haynes
  • Patent number: 10731052
    Abstract: A system for forming an elastomeric composition for application to a substrate includes an isocyanate component and an isocyanate-reactive component. The isocyanate component includes a polymeric polyisocyanate and optionally an isocyanate-terminated prepolymer. The isocyanate-reactive component is reactive with the isocyanate component and includes a polyol component and a polyetheramine. The polyol component is a mixture of (a) a hydrophobic polyol; (b) a polyether polyol different than the hydrophobic polyol and having a weight average molecular weight greater than 500 g/mol; and (c) a polyaminopolyol. The elastomeric composition is formed as the reaction product of the isocyanate component and the isocyanate-reactive component and may be applied as an elastomeric coating layer on a substrate such as a steel pipe. The steel pipe having the applied elastomeric coating layer satisfies the standard for use in the water supply industry as set forth in AWWA C222.
    Type: Grant
    Filed: February 10, 2016
    Date of Patent: August 4, 2020
    Assignee: BASF SE
    Inventors: Lyle Caillouette, David R. Phelps, Stephen Smith, Karl Gust
  • Publication number: 20180030309
    Abstract: A system for forming an elastomeric composition for application to a substrate includes an isocyanate component and an isocyanate-reactive component. The isocyanate component includes a polymeric polyisocyanate and optionally an isocyanate-terminated prepolymer. The isocyanate-reactive component is reactive with the isocyanate component and includes a polyol component and a polyetheramine. The polyol component is a mixture of (a) a hydrophobic polyol; (b) a polyether polyol different than the hydrophobic polyol and having a weight average molecular weight greater than 500 g/mol; and (c) a polyaminopolyol. The elastomeric composition is formed as the reaction product of the isocyanate component and the isocyanate-reactive component and may be applied as an elastomeric coating layer on a substrate such as a steel pipe. The steel pipe having the applied elastomeric coating layer satisfies the standard for use in the water supply industry as set forth in AWWA C222.
    Type: Application
    Filed: February 10, 2016
    Publication date: February 1, 2018
    Inventors: Lyle CAILLOUETTE, David R. PHELPS, Stephen SMITH, Karl GUST
  • Publication number: 20160168412
    Abstract: A coating, system comprises 30 to 90 parts by weight of a bioresin component and 10 to 70 parts by weight of an isocyanate component, based on 100 parts by weight of the coating system, and has a percent solids of greater than 60%. The bioresin component comprises an acrylic polymer and a biopolyol formed from a natural oil. A method of forming a coating on a substrate with the coating system comprises the steps of combining the bioresin component and the isocyanate component to form a reaction mixture having a percent solids of greater than 60 percent, applying the reaction mixture onto the substrate, and curing the reaction mixture to form the coating on the substrate.
    Type: Application
    Filed: July 15, 2014
    Publication date: June 16, 2016
    Inventors: Lyle A. Caillouette, Michael L. Praw, Jeffrey R. JANOS, Stacey E. Haynes
  • Publication number: 20070231577
    Abstract: An optically transparent polycarbonate article is disclosed, comprising a polycarbonate substrate coated with at least one ultraviolet-blocking coating, including a radiation curable component that polymerizes upon exposure to actinic radiation, a thermally curable binder component that polymerizes upon exposure to heat, a thermally curable crosslinking component, and at least one additive for protection of the polycarbonate substrate from UV radiation. A method for producing a UV-blocking coated polycarbonate article is also disclosed.
    Type: Application
    Filed: March 30, 2006
    Publication date: October 4, 2007
    Applicant: BASF Corporation
    Inventors: Lyle Caillouette, Paul Lamberty, Thomas Balch
  • Patent number: 6852771
    Abstract: Coating composition comprising (a1) radiation curable component that polymerizes upon exposure to actinic radiation comprising at least two functional groups comprising at least one bond that is activatable upon exposure to actinic radiation, optionally, at least one isocyanate-reactive functional group, and optionally, at least one hydroxyl-reactive functional group; (a2) thermally curable binder component that polymerizes upon exposure to heat comprising at least two functional groups that are reactive with functional groups of component (a3), wherein at least 5% by weight based on a nonvolatile weight of component (a2) is component (X) that is a polymer with at least two functional groups (a21), a Tg of less than 0° C., and an equivalent weight of greater than 225; (a3) thermally curable crosslinking component comprising at least two functional groups that are reactive with functional groups of (a2); and (a4) optionally, at least one reactive diluent.
    Type: Grant
    Filed: June 4, 2003
    Date of Patent: February 8, 2005
    Assignee: BASF Corporation
    Inventors: Thomas C. Balch, Lyle A. Caillouette, Karl R. Gust
  • Patent number: 6835759
    Abstract: The coating composition comprises a radiation curable component (a1), a thermally curable binder component (a2), a thermally curable crosslinking component (a3), and optionally, one or more reactive diluents (a4). Radiation curable component (a1) is polymerizable upon exposure to electromagnetic radiation and comprises at least two functional groups (a11) comprising at least one bond activatable with electromagnetic radiation. Thermally curable binder component (a2) is polymerizable upon exposure to heat and has at least two functional groups (a21) which are reactive with functional groups (a31). Third component (a3) comprises at least 2.0 functional groups (a31) which are reactive with functional groups (a21). The value of UV/TH, the nonvolatile weight ratio of the sum of radiation curable component (a1) and optional reactive diluent (a4) to the sum of thermally curable binder component (a2) and thermally curable crosslinking component (a3) is from 0.20 to 0.60.
    Type: Grant
    Filed: August 28, 2001
    Date of Patent: December 28, 2004
    Assignee: BASF Corporation
    Inventors: Christopher J. Bradford, Marcy Zimmer, Ryan F. O'Donnell, Lyle Caillouette, Jennifer A. Rischke
  • Publication number: 20030207956
    Abstract: Coating composition comprising (a1) radiation curable component that polymerizes upon exposure to actinic radiation comprising at least two functional groups comprising at least one bond that is activatable upon exposure to actinic radiation, optionally, at least one isocyanate-reactive functional group, and optionally, at least one hydroxyl-reactive functional group; (a2) thermally curable binder component that polymerizes upon exposure to heat comprising at least two functional groups that are reactive with functional groups of component (a3), wherein at least 5% by weight based on a nonvolatile weight of component (a2) is component (X) that is a polymer with at least two functional groups (a21), a Tg of less than 0° C., and an equivalent weight of greater than 225; (a3) thermally curable crosslinking component comprising at least two functional groups that are reactive with functional groups of (a2); and (a4) optionally, at least one reactive diluent.
    Type: Application
    Filed: June 4, 2003
    Publication date: November 6, 2003
    Inventors: Thomas C. Balch, Lyle A. Caillouette, Karl R. Gust
  • Publication number: 20030083397
    Abstract: The dual cure coating composition requires electromagnetic radiation and heat energy to cure and comprises a radiation curable component (a1), a thermally curable binder component (a2), and a thermally curable crosslinking component (a3). Radiation curable component (a1) polymerizes upon exposure to electromagnetic radiation, and comprises at least two functional groups (a11) comprising at least one bond activatable with electromagnetic radiation, and one or more isocyanate-reactive functional groups (a12). Thermally curable binder component (a2) polymerizes upon exposure to heat and has at least two isocyanate-reactive functional groups (a21) and substantially no functional groups (a22) having bonds activatable upon exposure to electromagnetic radiation. Third component (a3) comprises at least 2.0 isocyanate groups (a31) per molecule. The ratio of NCO groups to the sum of isocyanate-reactive functional groups (a12) and (a21) is less than 1.30.
    Type: Application
    Filed: August 28, 2001
    Publication date: May 1, 2003
    Inventors: Christopher J. Bradford, Marcy Zimmer, Ryan F. O'Donnell, Lyle Caillouette, Jennifer A. Rischke
  • Publication number: 20030078316
    Abstract: The coating composition comprises a radiation curable component (a1), a thermally curable binder component (a2), a thermally curable crosslinking component (a3), and optionally, one or more reactive diluents (a4). Radiation curable component (a1) is polymerizable upon exposure to electromagnetic radiation and comprises at least two functional groups (a11) comprising at least one bond activatable with electromagnetic radiation. Thermally curable binder component (a2) is polymerizable upon exposure to heat and has at least two functional groups (a21) which are reactive with functional groups (a31). Third component (a3) comprises at least 2.0 functional groups (a31) which are reactive with functional groups (a21). The value of UV/TH, the nonvolatile weight ratio of the sum of radiation curable component (a1) and optional reactive diluent (a4) to the sum of thermally curable binder component (a2) and thermally curable crosslinking component (a3) is from 0.20 to 0.60.
    Type: Application
    Filed: August 28, 2001
    Publication date: April 24, 2003
    Inventors: Christopher J. Bradford, Marcy Zimmer, Ryan F. O'Donnell, Lyle Caillouette, Jennifer A. Rischke
  • Publication number: 20030078315
    Abstract: The dual cure coating composition requires electromagnetic radiation and heat energy to cure and comprises a radiation curable component (a1), a thermally curable binder component (a2), and a thermally curable crosslinking component (a3). Radiation curable component (a1) is polymerizable upon exposure to electromagnetic radiation and comprises at least two functional groups (a11) comprising at least one bond activatable with electromagnetic radiation. Thermally curable binder component (a2) is polymerizable upon exposure to heat and comprises (a21) at least two functional groups which are reactive with functional groups (a31) and no more than 5% by weight of aromatic ring moieties (a22), based on the nonvolatile weight of thermally curable binder component (a2). Third component (a3) comprises at least 2.0 isocyanate groups per molecule. The invention further comprises methods of making coated surfaces having both optimum porosity sealing and adhesion.
    Type: Application
    Filed: August 28, 2001
    Publication date: April 24, 2003
    Inventors: Christopher J. Bradford, Marcy Zimmer, Ryan F. O'Donnell, Lyle Caillouette, Jennifer A. Rischke
  • Publication number: 20030077394
    Abstract: The dual cure coating composition requires both radiation and heat energy to cure and comprises a radiation curable component (a1), a thermally curable binder component (a2), and a thermally curable crosslinking component (a3). Radiation curable component (a1) is polymerizable upon exposure to radiation and comprises at least two functional groups (a11) comprising at least one bond activatable with radiation. Thermally curable binder component (a2) is polymerizable upon exposure to heat, and comprises (a21) at least two functional groups which are reactive with functional groups (a31), and a polydispersity of less than 4.0. Thermally curable crosslinking component (a3) comprises functional groups (a31) which are reactive with functional groups (a21). The invention further comprises methods of making coated surfaces that have both optimum porosity sealing and adhesion.
    Type: Application
    Filed: August 28, 2001
    Publication date: April 24, 2003
    Inventors: Christophen J. Bradford, Marcy Zimmer, Ryan F. O'Donnell, Lyle Caillouette, Jennifer A. Rischke