Abstract: A method of making a reinforced laminate, including the steps of placing a reinforcing grid on a first outer sheet of thermoplastic, preparing an elastomeric material capable of forming a tie layer between two sheets of thermoplastic, and laminating a second outer sheet of thermoplastic to the first sheet of thermoplastic and the reinforcing grid with the tie layer of elastomeric material therebetween, whereby the reinforcing grid is held by the elastomeric tie layer in between the first outer sheet of thermoplastic and the second outer sheet of thermoplastic, and the reinforcing grid being displaceable within the elastomeric tie layer.

Abstract: A continuous reinforced composite material, including a first sheet with at least two polymer layers and a first fabric layer operatively coupled therebetween. The first sheet having at least one border where at least some of the fibers of the first fabric layer are continuous thereby having no free ends at the border. The composite material further includes a second sheet with at least two polymer layers with a second fabric layer operatively coupled therebetween. The second sheet having at least one border where at least some of the fibers of the second fabric layer are continuous thereby having no free ends at the border. The composite material further includes a seam wherein the borders of the first sheet and second sheet overlap and are operatively coupled to one another.

Abstract: A continuous reinforced composite material, including a first sheet with at least two polymer layers and a first fabric layer operatively coupled therebetween. The first sheet having at least one border where at least some of the fibers of the first fabric layer are continuous thereby having no free ends at the border. The composite material further includes a second sheet with at least two polymer layers with a second fabric layer operatively coupled therebetween. The second sheet having at least one border where at least some of the fibers of the second fabric layer are continuous thereby having no free ends at the border. The composite material further includes a seam wherein the borders of the first sheet and second sheet overlap and are operatively coupled to one another.

Abstract: A method of making a reinforced laminate, including the steps of placing a reinforcing grid on a first outer sheet of thermoplastic, preparing an elastomeric material capable of forming a tie layer between two sheets of thermoplastic, and laminating a second outer sheet of thermoplastic to the first sheet of thermoplastic and the reinforcing grid with the tie layer of elastomeric material therebetween, whereby the reinforcing grid is held by the elastomeric tie layer in between the first outer sheet of thermoplastic and the second outer sheet of thermoplastic, and the reinforcing grid being displaceable within the elastomeric tie layer.

Abstract: The polymer and fabric composite includes at least two polymer sheets with fabric attached covering substantially one side of the polymer sheets. In one embodiment, one of the sheets has a strip of polymer along at least one edge not backed by the fabric. This edge forms a lip that can be attached to another polymer sheet to form a strong bond between the two polymer layers. In another embodiment multiple polymer sheets are prepared with the fabric backing covering substantially one side leaving a lip of polymer for attachment along an edge of each of the polymer sheets. Additional similarly prepared polymer sheets with a polymer lip and fabric backing can be attached to manufacture the desired size of continuous composite.