Abstract: Position sensing of movable elements including but not limited to machine components is disclosed. Motion of a movable element can produce motion of a magnetic field, which can be detected by magnetic sensors. The motion and/or variations of a magnetic field and/or a magnetic flux may be produced by any combination of a motion of the sensors, associated magnets, or associated magnetic material. Magnetic sensors maybe capable of measuring either rotary, or linear motion, or both. Such sensors can provide indication of an incremental position change, an absolute position, or both. Absolute position and high-resolution position sensing may be produced for measurement of either linear and/or angular motion. Suitable magnetic sensors include, but are not limited to, Hall effect devices and/or magneto-resistive elements, and may include multi-element magnetic sensors. Suitable signal conditioning and/or control means such as control electronics can be used to receive output signals from the sensors.

Abstract: Position sensing of movable elements including but not limited to machine components is disclosed. Motion of a movable element can produce motion of a magnetic field, which can be detected by magnetic sensors. The motion and/or variations of a magnetic field and/or a magnetic flux may be produced by any combination of a motion of the sensors, associated magnets, or associated magnetic material. Magnetic sensors may be capable of measuring either rotary, or linear motion, or both. Such sensors can provide indication of an incremental position change, an absolute position, or both. Absolute position and high-resolution position sensing may be produced for measurement of either linear and/or angular motion. Suitable magnetic sensors include, but are not limited to, Hall effect devices and/or magneto-resistive elements, and may include multi-element magnetic sensors. Suitable signal conditioning and/or control means such as control electronics can be used to receive output signals from the sensors.

Abstract: Methods and apparatus are disclosed for providing reduced friction in drive screw assemblies, including electromechanical actuator (EMA) assemblies. A drive screw assembly is disclosed that includes a drive shaft, a drive screw, and a screw head. A stationary guide collar having a guide bore and a support surface receives the screw head or a portion of the drive screw. The guide collar may be fixed in angular relation to the screw head. As the screw head moves on a linear path during rotation of an associated drive shaft, a supported surface slides in only linear motion with respect to the support surface of the guide collar and as a result friction forces due only to linear motion are generated. Rotational friction forces and associated efficiency and power losses are consequently reduced or eliminated in the drive screw assembly.

Abstract: A brushless DC motor apparatus includes a housing and a stator assembly coupled to the housing. The apparatus further includes a magnetic rotor assembly rotatably coupled to the housing. The magnetic rotor assembly is configured to rotate within the housing in response to electric currents through windings of the stator assembly. The apparatus further includes position sensors which are configured to provide position signals identifying angular position of the magnetic rotor assembly relative to the stator assembly. Each position sensor includes (i) a Hall-effect sensor disposed distally from the windings, and (ii) magnetic circuit members having first end portions adjacent the windings and proximate rotor magnets and second end portions adjacent the Hall-effect sensor. Use of such magnetic circuit members enables the Hall-effect sensors to reside a greater distance from the windings vis-à-vis conventional brushless DC motors which position sensors adjacent to stator coils within motor casings.

Abstract: Oscillation and other disturbance damping is provided for a system having a load driven by an electric motor, e.g., an electromagnetic actuator. Damping is achieved using feedback in an active mode, where power is supplied in a normal operation mode of the electromagnetic actuator. Feedback may be provided by measured force (or torque) transmitted between the actuator and load mass. A gear train or other mechanical advantage device may be connected between the electromagnetic actuator output and load, this combination forming an electromechanical actuator (EMA). Instead of force or torque, acceleration of the load may be used as a feedback signal. In one embodiment, active mode damping uses the motor's actual current as a feedback signal. In certain or all active damping versions of the invention, a high pass filter is preferably used to receive feedback signals and filter out low frequency feedback. Alternatively, damping is achieved in an inactive (passive) mode of motor operation, e.g.