Patents by Inventor Mai Miyata

Mai Miyata has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9758847
    Abstract: Provided is a hot-rolled steel sheet having a composition containing 0.04 mass percent to 0.20 mass percent C, 0.7 mass percent to 2.3 mass percent Si, 0.8 mass percent to 2.8 mass percent Mn, 0.1 mass percent or less P, 0.01 mass percent or less S, 0.1 mass percent or less Al, and 0.008 mass percent or less N, the remainder being Fe and inevitable impurities. Internal oxides containing one or more selected from the group consisting of Si, Mn, and Fe are present at grain boundaries and in grains in a base metal. The internal oxides present at the grain boundaries in the base metal are located within 5 ?m from the surface of the base metal. The difference between the depths at which the internal oxides are formed in the cross direction of the steel sheet is 2 ?m or less.
    Type: Grant
    Filed: November 2, 2012
    Date of Patent: September 12, 2017
    Assignee: JFE Steel Corporation
    Inventors: Mai Miyata, Yoshitsugu Suzuki, Yasunobu Nagataki, Yoshiyasu Kawasaki, Hirokazu Sugihara
  • Patent number: 9677148
    Abstract: A method for manufacturing a galvanized steel sheet includes heating a base steel sheet in a heating zone such that the surface of the base steel sheet is heated at a temperature of 600° C. or higher and 790° C. or lower while a furnace temperature T° C. in the heating zone of an annealing furnace is controlled based on the water vapor partial pressure PH2Oin Air of air fed into the heating zone, the base steel sheet having a chemical composition consisting of, by mass %, C: 0.05% or more and 0.25% or less, Si: 0.1% or more and 3.0% or less, Mn: 0.5% or more and 3.0% or less, P: 0.001% or more and 0.10% or less, Al: 0.01% or more and 3.00% or less, S: 0.200% or less, and the balance being Fe and inevitable impurities, heating the base steel sheet in the heating zone such that the surface of the base steel sheet is heated at a temperature of 630° C. or higher and 850° C.
    Type: Grant
    Filed: November 29, 2013
    Date of Patent: June 13, 2017
    Assignee: JFE Steel Corporation
    Inventors: Minoru Tanaka, Yoshitsugu Suzuki, Mai Miyata, Yasunobu Nagataki
  • Patent number: 9476111
    Abstract: A hot dip galvanized steel sheet includes a steel sheet, a hot dip galvanizing layer, and an intermetallic compound, in which the steel sheet has a chemical composition containing, by mass %, C: 0.03% or more and 0.70% or less, Si: 0.10% or less, Mn: 0.5% or more and 0.9% or less, P: 0.020% or more and 0.050% or less, S: 0.010% or less, Nb: 0.010% or more and 0.035% or less, N: 0.005% or less, Al: 0.10% or less, and the balance being Fe and inevitable impurities, in which the hot dip galvanizing layer contains 0.3% or more and 0.6% or less of Al, and in which the intermetallic compound contains 0.12 gm?2 or more and 0.22 gm?2 or less of Al and Fe2Al5 having an average grain diameter of 1 ?m or less.
    Type: Grant
    Filed: December 24, 2013
    Date of Patent: October 25, 2016
    Assignee: JFE Steel Corporation
    Inventors: Yoshitsugu Suzuki, Mai Miyata, Yasunobu Nagataki
  • Publication number: 20160194744
    Abstract: A high-strength hot-dip galvanized steel sheet is produced by a method that includes a first heating step of holding a steel sheet at a temperature for a time in an atmosphere having a H2 concentration and a dew point, a cooling step of cooling the steel sheet after the first heating step, an electrolytic treatment step of subjecting the steel sheet after the cooling step to electrolytic treatment under specific conditions, a second heating step of holding the steel sheet after the electrolytic treatment step at a temperature for a time in an atmosphere having a H2 concentration and a dew point, and a coating treatment step of subjecting the steel sheet after the second heating step to hot-dip galvanizing treatment.
    Type: Application
    Filed: August 12, 2014
    Publication date: July 7, 2016
    Applicant: UFE Steel Corporation
    Inventors: Mai Miyata, Yoshitsugu Suzuki, Yasunobu Nagataki
  • Patent number: 9340859
    Abstract: A method of manufacturing a high strength galvanized steel sheet has a first heating step including heating to 400° C. to 750° C. in an atmosphere containing O2: 0.1 to 20 percent and H2O: 1 to 50 percent and heating to 600° C. to 850° C. in an atmosphere containing O2: 0.01 to less than 0.1 percent and H2O: 1 to 20 percent is applied to a steel sheet, a second heating step includes holding the steel sheet in an atmosphere containing H2: 1 to 50 percent and having a dew point of 0° C. or lower at 750° C. to 900° C. for 15 to 600 s, cooling to a temperature of 450° C. to 550° C., and holding is performed at that temperature for 10 to 200 s, and a galvanization treatment is applied.
    Type: Grant
    Filed: June 1, 2012
    Date of Patent: May 17, 2016
    Assignee: JFE Steel Corporation
    Inventors: Mai Miyata, Yoshitsugu Suzuki, Yoshiyasu Kawasaki, Tatsuya Nakagaito, Shinjiro Kaneko, Yasunobu Nagataki
  • Publication number: 20150337427
    Abstract: A hot dip galvanized steel sheet includes a steel sheet, a hot dip galvanizing layer, and an intermetallic compound, in which the steel sheet has a chemical composition containing, by mass %, C: 0.03% or more and 0.70% or less, Si: 0.10% or less, Mn: 0.5% or more and 0.9% or less, P: 0.020% or more and 0.050% or less, S: 0.010% or less, Nb: 0.010% or more and 0.035% or less, N: 0.005% or less, Al: 0.10% or less, and the balance being Fe and inevitable impurities, in which the hot dip galvanizing layer contains 0.3% or more and 0.6% or less of Al, and in which the intermetallic compound contains 0.12 gm?2 or more and 0.22 gm?2 or less of Al and Fe2Al5 having an average grain diameter of 1 ?m or less.
    Type: Application
    Filed: December 24, 2013
    Publication date: November 26, 2015
    Applicant: JFE STEEL CORPORATION
    Inventors: Yoshitsugu Suzuki, Mai Miyata, Yasunobu Nagataki
  • Publication number: 20150315692
    Abstract: A method for manufacturing a galvanized steel sheet includes heating a base steel sheet in a heating zone such that the surface of the base steel sheet is heated at a temperature of 600° C. or higher and 790° C. or lower while a furnace temperature T° C. in the heating zone of an annealing furnace is controlled based on the water vapor partial pressure PH2Oin Air of air fed into the heating zone, the base steel sheet having a chemical composition consisting of, by mass %, C: 0.05% or more and 0.25% or less, Si: 0.1% or more and 3.0% or less, Mn: 0.5% or more and 3.0% or less, P: 0.001% or more and 0.10% or less, Al: 0.01% or more and 3.00% or less, S: 0.200% or less, and the balance being Fe and inevitable impurities, heating the base steel sheet in the heating zone such that the surface of the base steel sheet is heated at a temperature of 630° C. or higher and 850° C.
    Type: Application
    Filed: November 29, 2013
    Publication date: November 5, 2015
    Applicant: JFE STEEL CORPORATION
    Inventors: Minoru Tanaka, Yoshitsugu Suzuki, Mai Miyata, Yasunobu Nagataki
  • Patent number: 9090952
    Abstract: A high-strength cold-rolled steel sheet having high chemical convertibility and a tensile strength of 590 MPa or more and a method for producing such a steel sheet are provided. The steel sheet contains, in terms of percent by mass, C: 0.05 to 0.3%, Si: 0.6 to 3.0%, Mn: 1.0 to 3.0%, P: 0.1% or less, S: 0.05% or less, Al: 0.01 to 1%, N: 0.01% or less, and the balance being Fe and unavoidable impurities. The coverage ratio of reduced iron on a steel sheet surface is 40% or more. In order to produce such a steel sheet, an oxidation treatment is performed after cold rolling. Subsequently, annealing is conducted in a furnace in a 1 to 10 vol % H2+balance N2 gas atmosphere with a dew point of ?25° C. or less.
    Type: Grant
    Filed: December 24, 2010
    Date of Patent: July 28, 2015
    Assignee: JFE Steel Corporation
    Inventors: Yoichi Makimizu, Yoshitsugu Suzuki, Mai Miyata, Naoto Yoshimi, Junichiro Hirasawa, Shinji Otsuka, Hideki Nagano, Kohei Hasegawa
  • Patent number: 8906516
    Abstract: A galvannealed steel sheet having high corrosion resistance after painting includes, on a mass percent basis, C: 0.05% to 0.15%, Si: 0.1% to 1.0%, Mn: 0.5% to 2.7%, Al: ?1.00%, P: ?0.025%, S: ?0.025%, and Cr: 0% to 0.8% as chemical components, the remainder being Fe and incidental impurities. The galvannealed steel sheet includes a galvannealed layer in an amount of 20 to 120 g/m2 per side, a percentage of exposed zinc metal of the galvannealed layer surface being 20% or more and less than 80%, and an amount of internal oxidation in a region disposed not more than 5 ?m from the surface of the steel sheet is 0.02 g/m2 or more and 0.1 g/m2 or less: Si?0.68%, Cr??1.25Si+0.85, and Si>0.68%, Cr=0, wherein Si and Cr denote respective contents (mass %) of Si and Cr.
    Type: Grant
    Filed: September 20, 2012
    Date of Patent: December 9, 2014
    Assignee: JFE Steel Corporation
    Inventors: Yoshitsugu Suzuki, Mai Miyata, Yoichi Makimizu
  • Publication number: 20140342182
    Abstract: A galvannealed steel sheet having high corrosion resistance after painting, includes, on a mass percent basis, C: 0.05% to 0.30%, Si: 1.0% to 3.0%, Mn: 0.5% to 3.0%, Al: 0.01% to 3.00%, S: 0.001% to 0.010%, and P: 0.001% to 0.100% as chemical components, the remainder being Fe and incidental impurities, wherein the steel sheet includes a galvannealed layer on a surface thereof, the galvannealed layer containing Fe: 7% to 15% and Al: 0.02% to 0.30% and a remainder being Zn and incidental impurities, the percentage of exposed Zn metal of the galvannealed layer surface being 20% or more.
    Type: Application
    Filed: September 20, 2012
    Publication date: November 20, 2014
    Inventors: Mai Miyata, Yoshitsugu Suzuki
  • Publication number: 20140314616
    Abstract: Provided is a hot-rolled steel sheet having a composition containing 0.04 mass percent to 0.20 mass percent C, 0.7 mass percent to 2.3 mass percent Si, 0.8 mass percent to 2.8 mass percent Mn, 0.1 mass percent or less P, 0.01 mass percent or less S, 0.1 mass percent or less Al, and 0.008 mass percent or less N, the remainder being Fe and inevitable impurities. Internal oxides containing one or more selected from the group consisting of Si, Mn, and Fe are present at grain boundaries and in grains in a base metal. The internal oxides present at the grain boundaries in the base metal are located within 5 ?m from the surface of the base metal. The difference between the depths at which the internal oxides are formed in the cross direction of the steel sheet is 2 ?m or less.
    Type: Application
    Filed: November 2, 2012
    Publication date: October 23, 2014
    Applicant: JFE STEEL CORPORATION
    Inventors: Mai Miyata, Yoshitsugu Suzuki, Yasunobu Nagataki, Yoshiyasu Kawasaki, Hirokazu Sugihara
  • Publication number: 20140227554
    Abstract: A galvannealed steel sheet having high corrosion resistance after painting includes, on a mass percent basis, C: 0.05% to 0.15%, Si: 0.1% to 1.0%, Mn: 0.5% to 2.7%, Al: 1.00% or less, P: 0.025% or less, S: 0.025% or less, and Cr: 0% to 0.8% or less as chemical components, the remainder being Fe and incidental impurities, wherein the galvannealed steel sheet includes a galvannealed layer on at least one surface of a steel sheet in an amount of 20 to 120 g/m2 per side, a percentage of exposed zinc metal of the galvannealed layer surface being 20% or more and less than 80%, and an amount of internal oxidation in a region disposed not more than 5 ?m from the surface of the steel sheet is 0.02 g/m2 or more and 0.1 g/m2 or less: Si?0.68%, Cr??1.25Si+0.85, and Si>0.68%, Cr=0, wherein Si and Cr denote respective contents (mass %) of Si and Cr.
    Type: Application
    Filed: September 20, 2012
    Publication date: August 14, 2014
    Applicant: JFE Steel Corporation
    Inventors: Yoshitsugu Suzuki, Mai Miyata, Yoichi Makimizu
  • Publication number: 20140174608
    Abstract: A method of manufacturing a high strength galvanized steel sheet has a first heating step including heating to 400° C. to 750° C. in an atmosphere containing O2: 0.1 to 20 percent and H2O: 1 to 50 percent and heating to 600° C. to 850° C. in an atmosphere containing O2: 0.01 to less than 0.1 percent and H2O: 1 to 20 percent is applied to a steel sheet, a second heating step includes holding the steel sheet in an atmosphere containing H2: 1 to 50 percent and having a dew point of 0° C. or lower at 750° C. to 900° C. for 15 to 600 s, cooling to a temperature of 450° C. to 550° C., and holding is performed at that temperature for 10 to 200 s, and a galvanization treatment is applied.
    Type: Application
    Filed: June 1, 2012
    Publication date: June 26, 2014
    Applicant: JFE Steel Corporation
    Inventors: Mai Miyata, Yoshitsugu Suzuki, Yoshiyasu Kawasaki, Tatsuya Nakagaito, Shinjiro Kaneko, Yasunobu Nagataki
  • Publication number: 20120325376
    Abstract: A high-strength cold-rolled steel sheet having high chemical convertibility and a tensile strength of 590 MPa or more and a method for producing such a steel sheet are provided. The steel sheet contains, in terms of percent by mass, C: 0.05 to 0.3%, Si: 0.6 to 3.0%, Mn: 1.0 to 3.0%, P: 0.1% or less, S: 0.05% or less, Al: 0.01 to 1%, N: 0.01% or less, and the balance being Fe and unavoidable impurities. The coverage ratio of reduced iron on a steel sheet surface is 40% or more. In order to produce such a steel sheet, an oxidation treatment is performed after cold rolling. Subsequently, annealing is conducted in a furnace in a 1 to 10 vol % H2+balance N2 gas atmosphere with a dew point of ?25° C. or less.
    Type: Application
    Filed: December 24, 2010
    Publication date: December 27, 2012
    Applicant: JFE STEEL CORPORATION
    Inventors: Yoichi Makimizu, Yoshitsugu Suzuki, Mai Miyata, Naoto Yoshimi, Junichiro Hirasawa, Shinji Otsuka, Hideki Nagano, Kohei Hasegawa