Patents by Inventor Makoto Aratani

Makoto Aratani has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9879332
    Abstract: A method of manufacturing a high-strength steel sheet includes, on a mass percent basis, 0.03%-0.10% C, 0.01%-0.5% Si, 0.001%-0.100% P, 0.001%-0.020% S, 0.01%-0.10% Al, 0.005%-0.012% N, the balance being Fe and incidental impurities, and microstructures that do not contain a pearlite microstructure, wherein, when Mnf=Mn [% by mass]?1.71×S [% by mass], Mnf is 0.3 to 0.6, including: forming a slab by vertical-bending type continuous casting or bow type continuous casting, wherein surface temperature of a slab corner in a region where the slab undergoes bending deformation or unbending deformation is 800° C. or lower, or 900° C. or higher; forming a steel sheet by hot-rolling the slab followed by cold rolling; annealing the steel sheet after the cold rolling; and skinpass rolling at a draft of 3% or less after the annealing.
    Type: Grant
    Filed: September 16, 2014
    Date of Patent: January 30, 2018
    Assignee: JFE Steel Corporation
    Inventors: Takumi Tanaka, Katsumi Kojima, Makoto Aratani, Hiroki Iwasa
  • Publication number: 20170292176
    Abstract: A steel sheet for a crown cap having sufficient strength and formability suitable for forming crown caps even when reduced in gauge, and a method for producing the steel sheet for a crown cap. The steel sheet for a crown cap having a composition that includes, in terms of % by mass: C: 0.002% or more and 0.010% or less, Si: 0.05% or less, Mn: 0.05% or more and 0.30% or less, P: 0.030% or less, S: 0.020% or less, Al: less than 0.0100%, N: 0.0050% or less, and the balance being Fe and unavoidable impurities. The C content is more than 0.003% when the Al content is 0.005% or more. The yield strength in the rolling direction is 500 MPa or more. The average Lankford value is 1.3 or more.
    Type: Application
    Filed: October 8, 2015
    Publication date: October 12, 2017
    Applicant: JFE STEEL CORPORATION
    Inventors: Masami TSUJIMOTO, Takumi TANAKA, Tomonari HIRAGUCHI, Katsumi KOJIMA, Makoto ARATANI, Reiko SUGIHARA, Fumio AOKI, Toshihiro KIKUCHI, Hiroki NAKAMARU
  • Publication number: 20150000798
    Abstract: A method of manufacturing a high-strength steel sheet includes, on a mass percent basis, 0.03%-0.10% C, 0.01%-0.5% Si, 0.001%-0.100% P, 0.001%-0.020% S, 0.01%-0.10% Al, 0.005%-0.012% N, the balance being Fe and incidental impurities, and microstructures that do not contain a pearlite microstructure, wherein, when Mnf=Mn [% by mass]?1.71×S [% by mass], Mnf is 0.3 to 0.6, including: forming a slab by vertical-bending type continuous casting or bow type continuous casting, wherein surface temperature of a slab corner in a region where the slab undergoes bending deformation or unbending deformation is 800° C. or lower, or 900° C. or higher; forming a steel sheet by hot-rolling the slab followed by cold rolling; annealing the steel sheet after the cold rolling; and skinpass rolling at a draft of 3% or less after the annealing.
    Type: Application
    Filed: September 16, 2014
    Publication date: January 1, 2015
    Inventors: Takumi Tanaka, Katsumi Kojima, Makoto Aratani, Hiroki Iwasa
  • Publication number: 20140174609
    Abstract: A method for manufacturing a high-strength steel sheet for a can, including (a) hot rolling a steel slab at a slab extraction temperature of 1200° C. or more and a finish rolling temperature of (Ar3 transformation temperature?30)° C. or more, the steel slab containing, on the basis of mass percent, more than 0.02%, but 0.10% or less of C, 0.10% or less of Si, 1.5% or less of Mn, 0.20% or less of P, 0.20% or less of S, 0.10% or less of Al, 0.0120% to 0.0250% of N, and the balance being Fe and incidental impurities; (b) coiling at a temperature of 650° C. or less; (c) pickling; (d) carrying out a first cold rolling; (e) continuously annealing; and (f) carrying out a second cold rolling at a reduction ratio of 10% or more and less than 20%.
    Type: Application
    Filed: March 3, 2014
    Publication date: June 26, 2014
    Applicant: JFE Steel Corporation
    Inventors: Makoto ARATANI, Toshikatsu KATO, Katsuhito KAWAMURA, Takumi TANAKA, Katsumi KOJIMA, Kaku SATO, Shigeko SUJITA, Masaki KOIZUMI
  • Patent number: 8372221
    Abstract: A method provides a slab by continuous casting of a steel having a component composition of, in mass %, C: 0.005% or less, Mn: 0.05 to 0.5%, Al: 0.01 to 0.10%, N: 0.0010 to 0.0070%, B: 0.15×N to 0.75×N (0.15 to 0.75 in terms of B/N), and one or both of Nb: 4×C to 20×C (4 to 20 in terms of Nb/C) and Ti: 2×C to l0×C (2 to 10 in terms of Ti/C), and the balance of Fe and inevitable impurity elements; rough rolling the slab; finish rolling the rough-rolled slab wherein 5% or more and less than 50% of the total amount of rolling reduction in the finish rolling is hot-rolled at a temperature lower than the Ar3 transformation point; winding the hot-rolled steel sheet at a winding temperature of 640 to 750 ° C.; pickling the coiled steel sheet; cold rolling the pickled steel sheet at a rolling reduction rate of 88 to 96%; and annealing the cold-rolled steel sheet in a temperature range of higher than 400 ° C. to a temperature that is 20 ° C. lower than the recrystallization temperature.
    Type: Grant
    Filed: December 22, 2009
    Date of Patent: February 12, 2013
    Assignee: JFE Steel Corporation
    Inventors: Katsumi Kojima, Takumi Tanaka, Masaki Tada, Makoto Aratani, Hiroki Iwasa
  • Publication number: 20110272066
    Abstract: A method provides a slab by continuous casting of a steel having a component composition of, in mass %, C: 0.005% or less, Mn: 0.05 to 0.5%, Al: 0.01 to 0.10%, N: 0.0010 to 0.0070%, B: 0.15×N to 0.75×N (0.15 to 0.75 in terms of B/N), and one or both of Nb: 4×C to 20×C (4 to 20 in terms of Nb/C) and Ti: 2×C to 10×C (2 to 10 in terms of Ti/C), and the balance of Fe and inevitable impurity elements; rough rolling the slab; finish rolling the rough-rolled slab wherein 5% or more and less than 50% of the total amount of rolling reduction in the finish rolling is hot-rolled at a temperature lower than the Ar3 transformation point; winding the hot-rolled steel sheet at a winding temperature of 640 to 750° C.; pickling the coiled steel sheet; cold rolling the pickled steel sheet at a rolling reduction rate of 88 to 96%; and annealing the cold-rolled steel sheet in a temperature range of higher than 400° C. to a temperature that is 20° C. lower than the recrystallization temperature.
    Type: Application
    Filed: December 22, 2009
    Publication date: November 10, 2011
    Applicant: JFE STEEL CORPORATION
    Inventors: Katsumi Kojima, Takumi Tanaka, Masaki Tada, Makoto Aratani, Hiroki Iwasa
  • Publication number: 20110168303
    Abstract: A steel sheet for containers that has a hardness of 500 MPa or more and superior workability and a method for producing the steel sheet are provided. A steel containing, in percent by mass, 0.01% to 0.05% carbon, 0.04% or less silicon, 0.1% to 1.2% manganese, 0.10% or less sulfur, 0.001% to 0.100% aluminum, 0.10% or less nitrogen, and 0.0020% to 0.100% phosphorus, the balance being iron and incidental impurities, is subjected to hot rolling at a finishing temperature of (Ar3 transformation temperatute?30)° C. or more and a coiling temperature of 400° C. to 750° C., is subjected to pickling and cold rolling, is subjected to continuous annealing including overaging treatment, and is subjected to second cold rolling at a reduction rate of 20% to 50%, thus providing a high-strength steel sheet for containers that has a tensile strength of 500 MPa or more and a proof stress difference between width and rolling directions of 20 MPa or less.
    Type: Application
    Filed: April 10, 2009
    Publication date: July 14, 2011
    Inventors: Toshikatsu Kato, Makoto Aratani, Katsuhito Kawamura, Katsumi Kojima, Kaku Sato, Shigeko Sujita, Fumio Aoki
  • Publication number: 20110108168
    Abstract: A steel sheet for a can has a yield strength of 450 MPa or more, and the occurrence of cracking at a slab corner being prevented in a continuous casting process. The steel sheet contains 0.03%-0.10% C, 0.01%-0.5% Si, 0.001%-0.100% P, 0.001%-0.020% S, 0.01%-0.10% Al, 0.005%-0.012% N, and the balance being Fe and incidental impurities, in which when Mnf=Mn [% by mass]?1.71×S [% by mass], Mnf is in the range of 0.3 to 0.6. The steel sheet has microstructures that do not contain a pearlite microstructure.
    Type: Application
    Filed: March 18, 2009
    Publication date: May 12, 2011
    Applicant: JFE STEEL CORPORATION
    Inventors: Takumi Tanaka, Katsumi Kojima, Makoto Aratani, Hiroki Iwasa
  • Publication number: 20110076177
    Abstract: A steel sheet for cans that has a yield stress of at least 500 Mpa after coating and baking and a method for manufacturing the steel sheet for cans are provided. The steel sheet for cans contains, on the basis of mass percent, C: more than 0.02% but 0.10% or less, Si: 0.10% or less, Mn: 1.5% or less, P: 0.20% or less, S: 0.20% or less, Al: 0.10% or less, N: 0.0120% to 0.0250%, dissolved N being 0.0100% or more, and a remainder of Fe and incidental impurities. A high-strength material can be obtained by maintaining the absolute quantity of dissolved N at a certain value or more and performing hardening by quench aging and strain aging, for example, in a printing process, a film lamination process, or a drying and baking process performed before can manufacturing. In the manufacture, hot rolling is performed at a slab extraction temperature of 1200° C. or more and a finish rolling temperature of (Ar3 transformation temperature—30)° C. or more, and coiling is performed at 650° C. or less.
    Type: Application
    Filed: April 1, 2009
    Publication date: March 31, 2011
    Applicant: JFE STEEL CORPORATION
    Inventors: Makoto Aratani, Toshikatsu Kato, Katsuhito Kawamura, Takumi Tanaka, Katsumi Kojima, Kaku Sato, Shigeko Sujita, Masaki Koizumi
  • Patent number: 6266983
    Abstract: A flaw detecting method and apparatus for continuously testing a strip that is continuously carried through a liquid includes features for reducing air bubble generation in a liquid. The apparatus includes a liquid, carrying rolls for passage of the strip through the liquid, and ultrasonic testing probes arranged in the liquid for testing the strip. A carrying roll in contact with the liquid is fully immersed. Air bubble generation is inhibited to improve the testing reliability by at least one of (a) shielding the liquid dropping from the portion of the strip leaving the liquid, (b) reducing the dropping force of the liquid onto the liquid surface by inclining the strip, (c) installing the fully immersed carrying roll at a depth of at least 5 mm in the liquid, and (d) using a carrying speed of less than about 200 m/min. Upon manufacturing steel strips, testing is carried out in the stage of hot-rolled steel sheet, or, preferably, in pickling equipment.
    Type: Grant
    Filed: November 23, 1999
    Date of Patent: July 31, 2001
    Assignee: Kawasaki Steel Corporation
    Inventors: Hajime Takada, Toshihiro Sasaki, Masato Iri, Makoto Aratani, Hideo Kuguminato, Hidenori Miyake, Masuto Shimizu, Susumu Okada, Yasuo Tomura
  • Patent number: 6221180
    Abstract: The invention provides a can steel sheet having satisfactory surface appearance and having workability, appearance property after working and high yield that can meet demands on complicated can forming, and a manufacturing process thereof. To be more specific, according to the invention, a slab having a composition containing, in weight %, C: more than 0.005% and equal to or less than 0.1%, Mn: 0.05-1.0% is subjected to hot-rolling at a finishing temperature of 800 to 1000° C., to coiling at 500 to 750° C., to cold-rolling, followed by continuous annealing at a recrystallization temperature or higher and 800° C. or lower, and then to box annealing at a temperature higher than 500° C. and equal to or lower than 600° C. for 1 hr or longer. The steel sheet has preferably a structure containing ferrite as a principle phase and having a mean grain diameter of 10 &mgr;m or less and further containing 0.1-1% by weight of pearlite grains each having a grain diameter of 0.5-3 &mgr;m.
    Type: Grant
    Filed: December 7, 1999
    Date of Patent: April 24, 2001
    Assignee: Kawasaki Steel Corporation
    Inventors: Akio Tosaka, Masatoshi Aratani, Osamu Furukimi, Hideo Kuguminato, Makoto Aratani, Yuji Miki
  • Patent number: 6171416
    Abstract: At least both ends of a sheet bar in the length direction, which is obtained by roughly rolling a steel slab including 0.1 wt % or less of C, 0.5 wt % or less of Si, 1.0 wt % or less of Mn, 0.1 wt % or less of P, 0.05 wt % or less of S, 0.20 wt % or less of Al, and 0.015 wt % or less of N, are heated so that the temperature at both ends of the sheet bar in the length direction is 15° C. or more higher than the temperature of the remainder of the sheet bar. The rolling finish temperature is Ar3+20° C. to Ar3+100° C. in both end portions of the sheet bar in the length direction, and Ar3+10° C. to Ar3+60° C. in the remainder, and the rolling finish temperature in the both end portions in the length direction is 10° C. or more higher than that of the remainder, so that a steel strip after cold rolling and annealing has r values within ±0.3 of the average r value, and &Dgr;r within ±0.
    Type: Grant
    Filed: October 26, 1999
    Date of Patent: January 9, 2001
    Assignee: Kawasaki Steel Corporation
    Inventors: Makoto Aratani, Yukio Kobata, Hideo Kuguminato, Akio Tosaka, Masatoshi Aratani, Susumu Okada
  • Patent number: 6042952
    Abstract: A steel slab is rough-rolled into a sheet bar and butt-joined onto a preceding sheet bar and a widthwise end portion of the sheet bar is heated by means of an edge heater and then subjected to a continuous finish rolling through pair-cross rolls rolling on at least 3 stands to provide a hot rolled steel strip having a width of not less than 950 mm, a thickness of 0.5-2 mm and a crown within .+-.40 .mu.m, and the hot rolled steel strip is subjected to cold rolling, continuous annealing, temper rolling and, if necessary, plating treatment on the surface of the cold rolled steel strip, whereby there is obtained a steel sheet having an average thickness of not more than 0.20 mm and a width of not less than 950 mm, a thickness variation quantity in a widthwise direction is within .+-.4% of the average thickness in a region corresponding to not less than 95% of the width of the steel sheet as cold rolled and a hardness (HR30T) variation in the widthwise direction is within .+-.3 of an average hardness.
    Type: Grant
    Filed: November 12, 1997
    Date of Patent: March 28, 2000
    Assignee: Kawasaki Steel Corporation
    Inventors: Makoto Aratani, Naotoshi Ryu, Hideo Kuguminato, Akio Tosaka, Kaneharu Okuda, Masatoshi Aratani, Susumu Okada
  • Patent number: 5381857
    Abstract: One or more streams of molten metal poured into a continuous casting mold are acted on magnetically by static magnetic fields, covering substantially the entire width of the casting mold, thereby reducing the speed of the molten metal streams from the immersion nozzle, unifying the flow profile of the molten metal in the mold, preventing trapping and accumulating of mold powders and inclusions into the cast products. Magnetic poles are provided which are at least as wide as or wider than the minimum width of the cast products and the iron core is arranged on the same face of the casting mold with mutually opposite polarities in the drawing direction. Even if casting conditions change from time to time, defects in final products made of the cast metal are substantially reduced.
    Type: Grant
    Filed: March 3, 1994
    Date of Patent: January 17, 1995
    Assignee: Kawasaki Steel Corporation
    Inventors: Hirokazu Tozawa, Shuji Takeuchi, Kenichi Sorimachi, Tetsuya Fujii, Noboru Yasukawa, Saburo Moriwaki, Mitsuru Sakurai, Makoto Aratani, Yoshiro Tomiyama, Takeshi Shiraishi