Patents by Inventor Makoto Atake

Makoto Atake has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10214791
    Abstract: A non-oriented electrical steel sheet containing: in mass%, C: 0.005% or less; Si: 0.1% to 2.0%; Mn: 0.05% to 0.6%; P: 0.100% or less; and Al: 0.5% or less, in which 10 pieces/?m3 or less in number density of non-magnetic precipitate AlN having an average diameter of 10 nm to 200 nm are contained, and an average magnetic flux density B50 in a rolling direction and in a direction perpendicular to rolling is 1.75 T or more. This non-oriented electrical steel sheet can be manufactured by two methods of a method of performing hot rolling annealing at a temperature of 750° C. to an Ac1 transformation point and a method of setting a coil winding temperature to 780° C. or higher and performing self annealing.
    Type: Grant
    Filed: May 30, 2017
    Date of Patent: February 26, 2019
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Masahiro Fujikura, Yoshiyuki Ushigami, Tesshu Murakawa, Shinichi Kanao, Makoto Atake, Takeru Ichie, Kojiro Hori
  • Publication number: 20170260598
    Abstract: A non-oriented electrical steel sheet containing: in mass%, C: 0.005% or less; Si: 0.1% to 2.0%; Mn: 0.05% to 0.6%; P: 0.100% or less; and Al: 0.5% or less, in which 10 pieces/?m3 or less in number density of non-magnetic precipitate AlN having an average diameter of 10 nm to 200 nm are contained, and an average magnetic flux density B50 in a rolling direction and in a direction perpendicular to rolling is 1.75 T or more. This non-oriented electrical steel sheet can be manufactured by two methods of a method of performing hot rolling annealing at a temperature of 750° C. to an Ac1 transformation point and a method of setting a coil winding temperature to 780° C. or higher and performing self annealing.
    Type: Application
    Filed: May 30, 2017
    Publication date: September 14, 2017
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Masahiro FUJIKURA, Yoshiyuki USHIGAMI, Tesshu MURAKAWA, Shinichi KANAO, Makoto ATAKE, Takeru ICHIE, Kojiro HORI
  • Patent number: 9728312
    Abstract: A non-oriented electrical steel sheet containing: in mass %, C: 0.005% or less; Si: 0.1% to 2.0%; Mn: 0.05% to 0.6%; P: 0.100% or less; and Al: 0.5% or less, in which 10 pieces/?m3 or less in number density of non-magnetic precipitate AlN having an average diameter of 10 nm to 200 nm are contained, and an average magnetic flux density B50 in a rolling direction and in a direction perpendicular to rolling is 1.75 T or more. This non-oriented electrical steel sheet can be manufactured by two methods of a method of performing hot rolling annealing at a temperature of 750° C. to an Ac1 transformation point and a method of setting a coil winding temperature to 780° C. or higher and performing self annealing.
    Type: Grant
    Filed: November 9, 2012
    Date of Patent: August 8, 2017
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Masahiro Fujikura, Yoshiyuki Ushigami, Tesshu Murakawa, Shinichi Kanao, Makoto Atake, Takeru Ichie, Kojiro Hori
  • Patent number: 9721706
    Abstract: A value of a parameter Q represented by “Q=([Ti]/48+[V]/51+[Zr]/91+[Nb]/93)/([C]/12)” is not less than 0.9 nor more than 1.1, when contents of Ti, V, Zr, Nb, and C (mass %) are represented as [Ti], [V], [Zr], [Nb], and [C] respectively. A matrix of a metal structure is a ferrite phase, and the metal structure does not contain a non-recrystallized structure. An average grain size of ferrite grains constituting the ferrite phase is not less than 30 ?m nor more than 200 ?m. A precipitate containing at least one selected from the group consisting of Ti, V, Zr, and Nb exists with a density of 1 particle/?m3 or more in the ferrite grain. An average grain size of the precipitate is not less than 0.002 ?m nor more than 0.2 ?m.
    Type: Grant
    Filed: August 17, 2012
    Date of Patent: August 1, 2017
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Masahiro Fujikura, Yoshiyuki Ushigami, Tesshu Murakawa, Shinichi Kanao, Makoto Atake, Takeru Ichie, Kojiro Hori, Shinichi Matsui
  • Patent number: 9512500
    Abstract: When contents of Ti, V, Zr, Nb, and C (mass %) are represented as [Ti], [V], [Zr], [Nb], and [C] respectively, a value of a parameter Q represented by “Q=([Ti]/48+[V]/51+[Zr]/91+[Nb]/93)/([C]/12)” is not less than 0.9 nor more than 1.1. A matrix of a metal structure is a ferrite phase, and the metal structure does not include a non-recrystallized structure. An average grain size of ferrite grains constituting the ferrite phase is not less than 10 ?m nor more than 200 ?m. A precipitate containing at least one selected from the group consisting of Ti, V, Zr, and Nb exists with a density of 10 ?m?3 or more in the ferrite grain. An average grain size of the precipitate is not less than 0.002 ?m nor more than 0.2 ?m.
    Type: Grant
    Filed: August 16, 2012
    Date of Patent: December 6, 2016
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Masahiro Fujikura, Yoshiyuki Ushigami, Tesshu Murakawa, Shinichi Kanao, Makoto Atake, Takeru Ichie, Kojiro Hori, Shinichi Matsui
  • Publication number: 20140238558
    Abstract: A non-oriented electrical steel sheet containing: in mass %, C: 0.005% or less; Si: 0.1% to 2.0%; Mn: 0.05% to 0.6%; P: 0.100% or less; and Al: 0.5% or less, in which 10 pieces/?m3 or less in number density of non-magnetic precipitate AlN having an average diameter of 10 nm to 200 nm are contained, and an average magnetic flux density B50 in a rolling direction and in a direction perpendicular to rolling is 1.75 T or more. This non-oriented electrical steel sheet can be manufactured by two methods of a method of performing hot rolling annealing at a temperature of 750° C. to an Ac1 transformation point and a method of setting a coil winding temperature to 780° C. or higher and performing self annealing.
    Type: Application
    Filed: November 9, 2012
    Publication date: August 28, 2014
    Inventors: Masahiro Fujikura, Yoshiyuki Ushigami, Tesshu Murakawa, Shinichi Kanao, Makoto Atake, Takeru Ichie, Kojiro Hori
  • Publication number: 20140113159
    Abstract: When contents of Ti, V, Zr, Nb, and C (mass %) are represented as [Ti], [V], [Zr], [Nb], and [C] respectively, a value of a parameter Q represented by “Q=([Ti]/48+[V]/51+[Zr]/91+[Nb]/93)/([C]/12)” is not less than 0.9 nor more than 1.1. A matrix of a metal structure is a ferrite phase, and the metal structure does not include a non-recrystallized structure. An average grain size of ferrite grains constituting the ferrite phase is not less than 10 ?m nor more than 200 ?m. A precipitate containing at least one selected from the group consisting of Ti, V, Zr, and Nb exists with a density of 10 ?m?3 or more in the ferrite grain. An average grain size of the precipitate is not less than 0.002 ?m nor more than 0.2 ?m.
    Type: Application
    Filed: August 16, 2012
    Publication date: April 24, 2014
    Inventors: Masahiro Fujikura, Yoshiyuki Ushigami, Tesshu Murakawa, Shinichi Kanao, Makoto Atake, Takeru Ichie, Kojiro Hori, Shinichi Matsui
  • Publication number: 20130309525
    Abstract: A value of a parameter Q represented by “Q=([Ti]/48+[V]/51+[Zr]/91+[Nb]/93)/([C]/12)” is not less than 0.9 nor more than 1.1, when contents of Ti, V, Zr, Nb, and C (mass %) are represented as [Ti], [V], [Zr], [Nb], and [C] respectively. A matrix of a metal structure is a ferrite phase, and the metal structure does not contain a non-recrystallized structure. An average grain size of ferrite grains constituting the ferrite phase is not less than 30 ?m nor more than 200 ?m. A precipitate containing at least one selected from the group consisting of Ti, V, Zr, and Nb exists with a density of 1 particle/?m3 or more in the ferrite grain. An average grain size of the precipitate is not less than 0.002 ?m nor more than 0.2 ?m.
    Type: Application
    Filed: August 17, 2012
    Publication date: November 21, 2013
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Masahiro Fujikura, Yoshiyuki Ushigami, Tesshu Murakawa, Shinichi Kanao, Makoto Atake, Takeru Ichie, Kojiro Hori, Shinichi Matsui
  • Publication number: 20120028069
    Abstract: A producing method of a grain-oriented electrical steel sheet includes forming a preferentially-deformable portion at an end region of a steel sheet so as to be parallel with the rolling direction of the steel sheet; coiling the steel sheet; and performing a final annealing to the steel sheet after disposing the steel sheet in a manner such that the end region becomes the lower side of the steel sheet.
    Type: Application
    Filed: March 4, 2010
    Publication date: February 2, 2012
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Tatsuhiko Sakai, Makoto Atake, Shinya Hayashi
  • Publication number: 20100101690
    Abstract: A continuous annealing facility comprised of a heating zone, soaking zone, and cooling zone is used for continuous annealing of a steel strip having a Curie point (Tc) by an annealing temperature over Tc during which the heat treatment in the heating zone is divided into three regions, in a first heating zone, a radiant heating means using gas heating and/or a radiant heating means using electric heaters is used to heat the steel strip to less than Tc?50° C., in a next second heating zone, the heated steel strip is heated by a solenoid coil type high frequency induction heating means to a region of Tc?30° C. to Tc?5° C., and, in a final third heating zone, the heated steel strip is heated by a radiant heating means using gas heating and/or a radiant heating means using electric heaters to a treatment target temperature over Tc to thereby anneal a steel strip having a Curie point uniformly in the longitudinal direction.
    Type: Application
    Filed: April 4, 2008
    Publication date: April 29, 2010
    Inventors: Shigenobu Koga, Takaharu Kataoka, Tsuyoshi Hamaya, Hiroaki Mochinaga, Makoto Atake