Patents by Inventor Makoto Kibayashi

Makoto Kibayashi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20140343218
    Abstract: A method of making a carbon fiber structure including a carbon fiber is coated with a sizing at an amount X between 0.05 and 0.30 weight %. The sizing is formed of a heat resistant polymer or a precursor of the heat resistant polymer. The amount X of the sizing is expressed with a following formula: X = w 0 - w 1 w 0 × 100 where W0 is a weight of the carbon fiber with the sizing, and W1 is a weight of the carbon fiber without the sizing.
    Type: Application
    Filed: January 23, 2014
    Publication date: November 20, 2014
    Applicant: TORAY CARBON FIBERS AMERICA, INC.
    Inventors: Makoto Kibayashi, Satoshi Seike, Lawrence A. Pranger
  • Publication number: 20130309925
    Abstract: A carbon fiber fabric is made of a carbon fiber, which is coated with a sizing being formed of a heat resistant polymer or a precursor of the heat resistant polymer.
    Type: Application
    Filed: May 15, 2012
    Publication date: November 21, 2013
    Inventors: Satoshi SEIKE, Makoto Kibayashi, Anand Valliyur Rau
  • Publication number: 20130309491
    Abstract: A milled carbon fiber is made of a carbon fiber, which is coated with a sizing at an amount X between 0.05 and 0.30 weight %. The sizing is formed of a heat resistant polymer or a precursor of the heat resistant polymer. The amount X of the sizing is expressed with a following formula: X = w o - w 1 w o × 100 where W0 is the weight of the carbon fiber with the sizing, and W1 is the weight of the carbon fiber without the sizing.
    Type: Application
    Filed: May 15, 2012
    Publication date: November 21, 2013
    Inventors: Satoshi SEIKE, Makoto Kibayashi, Anand Valliyur Rau
  • Publication number: 20130309492
    Abstract: A chopped carbon fiber is made of a carbon fiber, which is coated with a sizing being formed of a heat resistant polymer or a precursor of the heat resistant polymer.
    Type: Application
    Filed: May 15, 2012
    Publication date: November 21, 2013
    Inventors: Satoshi SEIKE, Makoto Kibayashi, Anand Valliyur Rau
  • Publication number: 20130309490
    Abstract: A carbon fiber braid is made of a carbon fiber, which is coated with a sizing being formed of a heat resistant polymer or a precursor of the heat resistant polymer.
    Type: Application
    Filed: May 15, 2012
    Publication date: November 21, 2013
    Inventors: Satoshi SEIKE, Makoto Kibayashi, Anand Valliyur Rau
  • Publication number: 20130260131
    Abstract: A thermoplastic molding preform is made of a carbon fiber, which is coated with a sizing at an amount X between 0.05 and 0.30 weight %. The sizing is formed of a heat resistant polymer or a precursor of the heat resistant polymer. The amount X of the sizing is expressed with a following formula: X = W 0 - W 1 W 0 × 100 where W0 is the weight of the carbon fiber with the sizing, and W1 is the weight of the carbon fiber without the sizing.
    Type: Application
    Filed: March 28, 2012
    Publication date: October 3, 2013
    Inventors: Satoshi SEIKE, Makoto Kibayashi, Kishio Miwa, Anand Valliyur Rau, Leigh A. Hudson
  • Publication number: 20130253096
    Abstract: A carbon fiber is coated with a sizing at an amount X between 0.05 and 0.30 weight %. The sizing is formed of a heat resistant polymer or a precursor of the heat resistant polymer. The amount X of the sizing is expressed with a following formula: X = w 0 - w 2 w 0 × 100 where W0 is a weight of the carbon fiber with the sizing, and W1 is a weight of the carbon fiber without the sizing.
    Type: Application
    Filed: May 16, 2013
    Publication date: September 26, 2013
    Applicant: TORAY CARBON FIBERS AMERICA, INC.
    Inventors: Makoto KIBAYASHI, Satoshi SEIKE, Lawrence A PRANGER
  • Publication number: 20130143025
    Abstract: A thermoplastic resin impregnated tape is made of a carbon fiber, which is coated with a sizing at an amount X between 0.05 and 0.30 weight %. The sizing is formed of a heat resistant polymer or a precursor of the heat resistant polymer. The amount X of the sizing is expressed with a following formula: X = W 0 - W 1 W 0 × 100 where W0 is the weight of the carbon fiber with the sizing, and W1 is the weight of the carbon fiber without the sizing.
    Type: Application
    Filed: December 6, 2011
    Publication date: June 6, 2013
    Inventors: Makoto KIBAYASHI, Satoshi Seike, Lawrence A. Pranger, Anand Valliyur Rau
  • Publication number: 20120123053
    Abstract: A carbon fiber is coated with a sizing at an amount X between 0.1 and 0.3 wt %. The sizing is formed of a heat resistant polymer or a precursor of the heat resistant polymer. The amount X of the sizing is expressed with a following formula: X = w 0 - w 1 w 0 × 100 where W0 is a weight of the carbon fiber with the sizing, and W1 is a weight of the carbon fiber without the sizing.
    Type: Application
    Filed: November 16, 2010
    Publication date: May 17, 2012
    Inventors: Makoto Kibayashi, Satoshi Seike, Lawrence A. Pranger, Anand Valliyur Rau
  • Patent number: 7887728
    Abstract: A spinning pack for dry-wet spinning is provided with a spinneret having not less than 6,000 spinning holes and having an aspect ratio Ra of not less than 2.5 for a spinning hole array of the spinning holes. In a device and method for producing a fiber bundle, a drawing angle of single fibers formed by the single fibers and a spinneret surface of a spinneret is in a range from 87° to 92°, the single fibers being fibers discharged from the outermost spinning holes located in the long side direction of the spinneret and running to a fiber bundle diverting guide provided in a coagulation bath.
    Type: Grant
    Filed: June 23, 2005
    Date of Patent: February 15, 2011
    Assignee: Toray Industries, Inc.
    Inventors: Kohei Takatani, Makoto Kibayashi, Koji Matsumoto, Kazuhisa Narusawa
  • Publication number: 20080290551
    Abstract: A spinning pack for dry-wet spinning is provided with a spinneret having not less than 6,000 spinning holes and having an aspect ratio Ra of not less than 2.5 for a spinning hole array of the spinning holes. In a device and method for producing a fiber bundle, a drawing angle of single fibers formed by the single fibers and a spinneret surface of a spinneret is in a range from 87° to 92°, the single fibers being fibers discharged from the outermost spinning holes located in the long side direction of the spinneret and running to a fiber bundle diverting guide provided in a coagulation bath. Further, a drawing angle of single fibers formed by the single fibers and the spinneret surface of the spinneret is in a range from 83° to 87°, the single fibers being fibers discharged from the outermost spinning holes located in the short side direction of the spinneret and running to the fiber bundle diverting guide provided in the coagulation bath.
    Type: Application
    Filed: June 23, 2005
    Publication date: November 27, 2008
    Inventors: Kohei Takatani, Makoto Kibayashi, Koji Matsumoto, Kazuhisa Narusawa
  • Patent number: 6428892
    Abstract: Disclosed are carbon fibers consisting of a plurality of single filaments, wherein the carbon fibers as a resin impregnated strand are characterized by satisfying the following relations: &sgr;≧11.1−0.75 d where &sgr; is the tensile strength of said carbon fibers as a resin impregnated strand in GPa, and d is the average diameter of said single filaments in &mgr;m, and RD≦0.05 where RD is the difference in crystallinity between the inner and outer layers of each of the single filaments evaluated with RAMAN, and an acrylic fibers for producing the carbon fibers and a process for producing the acrylic fibers.
    Type: Grant
    Filed: January 17, 2001
    Date of Patent: August 6, 2002
    Assignee: Toray Industries, Inc.
    Inventors: Yoji Matsuhisa, Makoto Kibayashi, Katsumi Yamasaki, Akira Okuda
  • Patent number: 6368711
    Abstract: Disclosed are carbon fibers consisting of a plurality of single filaments, wherein the carbon fibers as a resin impregnated strand are characterized by satisfying the following relations: &sgr;≧11.1-0.75d where &sgr; is the tensile strength of said carbon fibers as a resin impregnated strand in GPa, and d is the average diameter of said single filaments in &mgr;m, and RD≧0.05 where RD is the difference in crystallinity between the inner and outer layers of each of the single filaments evaluated with RAMAN, and an acrylic fibers for producing the carbon fibers and a process for producing the acrylic fibers.
    Type: Grant
    Filed: January 17, 2001
    Date of Patent: April 9, 2002
    Assignee: Toray Industries, Inc.
    Inventors: Yoji Matsuhisa, Makoto Kibayashi, Katsumi Yamasaki, Akira Okuda
  • Publication number: 20020009588
    Abstract: Disclosed are carbon fibers consisting of a plurality of single filaments, wherein the carbon fibers as a resin impregnated strand are characterized by satisfying the following relations: &sgr;≧11.1−0.75d where &sgr; is the tensile strength of said carbon fibers as a resin impregnated strand in GPa, and d is the average diameter of said single filaments in &mgr;m, and RD≦0.05 where RD is the difference in crystallinity between the inner and outer layers of each of the single filaments evaluated with RAMAN, and an acrylic fibers for producing the carbon fibers and a process for producing the acrylic fibers.
    Type: Application
    Filed: January 17, 2001
    Publication date: January 24, 2002
    Applicant: Toray Industries, Inc.
    Inventors: Yoji Matsuhisa, Makoto Kibayashi, Katsumi Yamasaki, Akira Okuda
  • Publication number: 20010024722
    Abstract: Disclosed are carbon fibers consisting of a plurality of single filaments, wherein the carbon fibers as a resin impregnated strand are characterized by satisfying the following relations: &sgr;≧11.1−0.75 d where a is the tensile strength of said carbon fibers as a resin impregnated strand in GPa, and d is the average diameter of said single filaments in &mgr;m, and RD≦0.05 where RD is the difference in crystallinity between the inner and outer layers of each of the single filaments evaluated with RAMAN, and an acrylic fibers for producing the carbon fibers and a process for producing the acrylic fibers.
    Type: Application
    Filed: January 17, 2001
    Publication date: September 27, 2001
    Applicant: Toray Industries, Inc.
    Inventors: Yoji Matsuhisa, Makoto Kibayashi, Katsumi Yamasaki, Akira Okuda
  • Patent number: 6221490
    Abstract: Disclosed are carbon fibers consisting of a plurality of single filaments, wherein the carbon fibers as a resin impregnated strand are characterized by satisfying the following relations: &sgr;≧11.1−0.75 d where &sgr; is the tensile strength of said carbon fibers as a resin impregnated strand in GPa, and d is the average diameter of said single filaments in &mgr;m, and RD≦0.05 where RD is the difference in crystallinity between the inner and outer layers of each of the single filaments evaluated with RAMAN, and an acrylic fibers for producing the carbon fibers and a process for producing the acrylic fibers.
    Type: Grant
    Filed: March 9, 2000
    Date of Patent: April 24, 2001
    Assignee: Toray Industries, Inc.
    Inventors: Yoji Matsuhisa, Makoto Kibayashi, Katsumi Yamasaki, Akira Okuda
  • Patent number: 6103211
    Abstract: The object of the present invention is to provide carbon fibers with high tensile strength as a resin impregnated strand even if the single filaments constituting the carbon fibers are thick. The carbon fibers of the present invention consisting of a plurality of single filaments are characterized by satisfying the following relation:.sigma..gtoreq.11.1-0.75dwhere .sigma. is the tensile strength of the carbon fibers as a resin impregnated strand (in GPa) and d is the average diameter of the single filaments (in .mu.m). The carbon fibers can be preferably used as a material for forming energy-related apparatuses such as CNG tanks, fly wheels, wind mills and turbine blades, a material for reinforcing structural members of roads, bridge piers, etc., and also a material for forming or reinforcing architectural members such as timber and curtain walls.
    Type: Grant
    Filed: January 20, 1998
    Date of Patent: August 15, 2000
    Assignee: Toray Industries, Inc.
    Inventors: Yoji Matsuhisa, Makoto Kibayashi, Katsumi Yamasaki, Akira Okuda