Patents by Inventor Makoto Nakajo

Makoto Nakajo has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11542205
    Abstract: A manufacturing method of a honeycomb structure including: a dry mixing step of dry-mixing raw materials to form the honeycomb structure by a batch treatment, a wet mixing step of adding a liquid including at least one selected from the group consisting of water, a surfactant, a lubricant and a plasticizer to a dry mixture obtained in the dry mixing step, to perform wet mixing, a kneading step of kneading a wet mixture obtained in the wet mixing step, and a forming step of extruding a forming material prepared in the kneading step, wherein in the dry mixing step, a used forming material passed through the forming step is added as a part of the raw material, to perform dry mixing, and the kneading step includes a liquid re-adding step of further adding the liquid in a process of kneading the wet mixture.
    Type: Grant
    Filed: March 12, 2018
    Date of Patent: January 3, 2023
    Assignee: NGK Insulators, Ltd.
    Inventors: Makoto Nakajo, Toshihiro Fukui
  • Publication number: 20180273433
    Abstract: A manufacturing method of a honeycomb structure including: a dry mixing step of dry-mixing raw materials to form the honeycomb structure by a batch treatment, a wet mixing step of adding a liquid including at least one selected from the group consisting of water, a surfactant, a lubricant and a plasticizer to a dry mixture obtained in the dry mixing step, to perform wet mixing, a kneading step of kneading a wet mixture obtained in the wet mixing step, and a forming step of extruding a forming material prepared in the kneading step, wherein in the dry mixing step, a used forming material passed through the forming step is added as a part of the raw material, to perform dry mixing, and the kneading step includes a liquid re-adding step of further adding the liquid in a process of kneading the wet mixture.
    Type: Application
    Filed: March 12, 2018
    Publication date: September 27, 2018
    Applicant: NGK INSULATORS, LTD.
    Inventors: Makoto NAKAJO, Toshihiro FUKUI
  • Patent number: 7721461
    Abstract: An undried honeycomb formed body 41 is subjected to high-frequency heating in an atmosphere where humidity and temperature are maintained at 30 to 65% and 75 to 130° C., respectively, such that 50 to 99 mass % of water contained in the undried honeycomb formed body 41 is evaporated at the end of high-frequency heating, whereby the amount of water vaporized from the outer part of the undried honeycomb formed body 41 is increased, thereby reducing a difference between amount of water vaporized from the inner part of the undried honeycomb formed body 41 and that of water vaporized from the outer part thereof as well as reducing a difference between drying degree of the inner part of the undried honeycomb formed body 41 and that of the outer part thereof, thereby producing a dried honeycomb formed body 42 in which deformation of the partition walls is suppressed.
    Type: Grant
    Filed: September 2, 2004
    Date of Patent: May 25, 2010
    Assignee: NGK Insulators, Ltd.
    Inventors: Takeyuki Ishii, Yuji Asai, Makoto Nakajo
  • Patent number: 7320183
    Abstract: The invention provides a honeycomb formed structure drying method including causing undried honeycomb formed structures 10 placed on stands 12 to pass through a drying apparatus 1, thereby drying the undried honeycomb formed structures through high-frequency heating, to thereby form dried honeycomb formed structures 11; removing the dried honeycomb formed structures 11 from the stands 12; cooling the stands 12 which have been heated dried in the drying apparatus 1 are cooled to a temperature lower than the gelation temperature of the undried honeycomb formed structures 10; placing newly formed undried honeycomb formed structures 10 on the cooled stands 12; drying the undried honeycomb formed structures by passing through the drying apparatus 1; and repeating these operations. The honeycomb formed structure drying method prevents deformation such as warpage of partition walls of honeycomb formed structures during drying thereof.
    Type: Grant
    Filed: September 2, 2004
    Date of Patent: January 22, 2008
    Assignee: NGK Insulators, Ltd.
    Inventors: Takeyuki Ishii, Yuji Asai, Makoto Nakajo
  • Publication number: 20070006480
    Abstract: An undried honeycomb formed body 41 is subjected to high-frequency heating in an atmosphere where humidity and temperature are maintained at 30 to 65% and 75 to 130° C., respectively, such that 50 to 99 mass % of water contained in the undried honeycomb formed body 41 is evaporated at the end of high-frequency heating, whereby the amount of water vaporized from the outer part of the undried honeycomb formed body 41 is increased, thereby reducing a difference between amount of water vaporized from the inner part of the undried honeycomb formed body 41 and that of water vaporized from the outer part thereof as well as reducing a difference between drying degree of the inner part of the undried honeycomb formed body 41 and that of the outer part thereof, thereby producing a dried honeycomb formed body 42 in which deformation of the partition walls is suppressed.
    Type: Application
    Filed: September 2, 2004
    Publication date: January 11, 2007
    Inventors: Takeyuki Ishii, Yuji Asai, Makoto Nakajo
  • Publication number: 20060283039
    Abstract: The invention provides a honeycomb formed structure drying method including causing undried honeycomb formed structures 10 placed on stands 12 to pass through a drying apparatus 1, thereby drying the undried honeycomb formed structures through high-frequency heating, to thereby form dried honeycomb formed structures 11; removing the dried honeycomb formed structures 11 from the stands 12; cooling the stands 12 which have been heated dried in the drying apparatus 1 are cooled to a temperature lower than the gelation temperature of the undried honeycomb formed structures 10; placing newly formed undried honeycomb formed structures 10 on the cooled stands 12; drying the undried honeycomb formed structures by passing through the drying apparatus 1; and repeating these operations. The honeycomb formed structure drying method prevents deformation such as warpage of partition walls of honeycomb formed structures during drying thereof.
    Type: Application
    Filed: September 2, 2004
    Publication date: December 21, 2006
    Applicant: NGK INSULATORS, LTD
    Inventors: Takeyuki Ishii, Yuji Asai, Makoto Nakajo