Patents by Inventor Makoto Okonogi

Makoto Okonogi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20180016658
    Abstract: A steel wire for a non heat-treated mechanical part includes, as a chemical composition, by mass %, a predetermined amount of C, Si, Mn, Cr, Mo, Ti, Al, B, Nb, and V, and limited P, S, N, and O and a remainder of Fe and impurities; in which a structure includes, by volume %, a bainite of greater than or equal to 75×[C %]+25, and a remainder of one or more of a ferrite and a pearlite when an amount of C is set to [C %] by mass %; when an average aspect ratio of a bainite block in a second surface layer area of the steel wire is set as R1, the R1 is greater than or equal to 1.2; when an average grain size of a bainite block in a third surface layer area of the steel wire is set to PS3 ?m, and an average grain size of a bainite block in a third center portion of the steel wire is set to PC3 ?m, the PS3 satisfies Expression (c), and the PS3 and the PC3 satisfy Expression (d), a standard deviation of a grain size of the bainite block in the structure is less than or equal to 8.
    Type: Application
    Filed: January 27, 2016
    Publication date: January 18, 2018
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Makoto OKONOGI, Daisuke HIRAKAMI, Tatsusei TADA
  • Publication number: 20170321309
    Abstract: Provided is a high-carbon steel wire rod with excellent wire drawability, containing predetermined chemical components and the balance: Fe and impurities. In a cross-section perpendicular to a longitudinal direction, an area fraction of pearlite is equal to or more than 95% and equal to or less than 100%, an average block size of the pearlite is 10 ?m to 30 ?m and standard deviation of block size is 20 ?m or less, and when Ceq.=C (%)+Si (%)/24+Mn (%)/6, a tensile strength is equal to or more than 760×Ceq.+255 MPa and equal to or less than 760×Ceq.+325 MPa, reduction of area in a tensile test is ?65×Ceq.+96(%) or more, and standard deviation of the reduction of area is 6% or less.
    Type: Application
    Filed: August 3, 2015
    Publication date: November 9, 2017
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Makoto OKONOGI, Daisuke HIRAKAMI
  • Publication number: 20170166992
    Abstract: A steel wire according to an aspect of the present invention includes a predetermined chemical composition, in which a wire diameter R of the steel wire is 1.0 mm to 3.5 mm, a soft portion is formed along an outer circumference of the steel wire, the Vickers hardness of the soft portion is lower than that of a position of the steel wire at a depth of ¼ of the wire diameter R by Hv 30 or higher, the thickness of the soft portion is 5 ?m to 0.1×R mm, the metallographic structure of a center portion of the steel wire contains 95% to 100% of pearlite by area %, the average lamellar spacing of pearlite in a portion from a surface of the steel wire to a depth of 5 ?m is less than that of pearlite at the center of the steel wire, the difference between the average lamellar spacing of pearlite in the portion from the surface of the steel wire to the depth of 5 ?m and the average lamellar spacing of pearlite at the center of the steel wire is 3 nm to 60 nm, and the tensile strength is 1100 MPa or higher.
    Type: Application
    Filed: February 6, 2015
    Publication date: June 15, 2017
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Daisuke HIRAKAMI, Makoto OKONOGI
  • Publication number: 20170114434
    Abstract: A steel contains, in a chemical composition, C, Si, Mn, and Al, and contains pearlite as a metallographic structure, and a value obtained by dividing an Mn content in a cementite in the pearlite in terms of at % by an Mn content in a ferrite in the pearlite in terms of at % is higher than 0 and equal to or lower than 5.0.
    Type: Application
    Filed: June 13, 2014
    Publication date: April 27, 2017
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Takahiko KOHTAKE, Kazuto KAWAKAMI, Makoto OKONOGI
  • Publication number: 20170044642
    Abstract: A filament for a high strength steel cord has a wire diameter R of 0.1 mm to 0.4 mm, and includes, in a chemical composition, by mass %: C: 0.70% to 1.20%; Si: 0.15% to 0.60%; Mn: 0.10% to 1.00%; N: 0.0010% to 0.0050%; Al: more than 0% and 0.0100% or less; and a remainder of Fe and impurities, in which a surface part and a central part are included, a thickness of the surface part is 0.01×R to 0.10×R, the central part includes a pearlite structure in a proportion of 95% to 100% by area %, a C content of the surface part is 40% to 95% of a C content of the central part, and a ratio of a thickness of a lamellar cementite at a center of the thickness of the surface part to a thickness of a lamellar cementite in the central part is 95% or less, whereby high strength and workability can be achieved and cracking or the like caused by a delamination phenomenon can be prevented.
    Type: Application
    Filed: April 23, 2015
    Publication date: February 16, 2017
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Daisuke HIRAKAMI, Makoto OKONOGI
  • Publication number: 20170037491
    Abstract: A wire rod for a steel cord has a wire diameter R of 3.5 mm to 8.0 mm, and includes, in a chemical composition, by mass %: C: 0.70% to 1.20%; Si: 0.15% to 0.60%; Mn: 0.10% to 1.00%; N: 0.0010% to 0.0050%; Al: more than 0% and 0.0100% or less; and a remainder of Fe and impurities, in which a surface part and a central part are included, a thickness of the surface part is 50 ?m to 0.20×R, the central part includes a pearlite structure in a proportion of 95% to 100% by area %, a C content of the surface part is 40% to 95% of a C content of the central part, and a ratio of a thickness of a lamellar cementite at a center of the thickness of the surface part to a thickness of a lamellar cementite in the central part is 95% or less, whereby high strength and workability can be achieved even after a finish drawing process and cracking or the like caused by a delamination phenomenon can be prevented.
    Type: Application
    Filed: April 23, 2015
    Publication date: February 9, 2017
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Daisuke HIRAKAMI, Makoto OKONOGI
  • Publication number: 20170009317
    Abstract: A filament according to an aspect of the present invention includes a predetermined chemical composition, in which a diameter r of the filament is 0.15 mm to 0.35 mm, a soft portion is formed along an outer circumference of the filament, the Vickers hardness of the soft portion is lower than that of a position of the filament at a depth of ¼ of the diameter r by Hv 50 or higher, the thickness of the soft portion is 1 ?m to 0.1×r mm, the metallographic structure of a center portion of the filament contains 95% to 100% of pearlite by area %, the average lamellar spacing of pearlite in a portion from a surface of the filament to a depth of 1 ?m is less than that of pearlite at the center of the filament, the difference between the average lamellar spacing of pearlite in the portion from the surface of the filament to the depth of 1 ?m and the average lamellar spacing of pearlite at the center of the filament is 2.0 nm or less, and the tensile strength is 3200 MPa or higher.
    Type: Application
    Filed: February 6, 2015
    Publication date: January 12, 2017
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Daisuke HIRAKAMI, Makoto OKONOGI
  • Publication number: 20160145712
    Abstract: A high carbon steel wire rod includes required amounts of chemical components and a remainder including Fe and impurities; in which the area ratio of pearlite in a cross section perpendicular to a longitudinal direction is 95% or more and a remainder includes a non-pearlite structure which includes one or more of a bainite, a degenerate pearlite, a proeutectoid ferrite and a proeutectoid cementite; the average block size of the pearlite is 15 ?m to 35 ?m and the area ratio of the pearlite having a block size of 50 ?m or more is 20% or less; and the area ratio of a region where a lamellar spacing of the pearlite is 150 nm or less is 20% or less in a region within a depth from a surface of the high carbon steel wire rod of 1 mm or less.
    Type: Application
    Filed: June 23, 2014
    Publication date: May 26, 2016
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Makoto OKONOGI, Daisuke HIRAKAMI
  • Publication number: 20160129489
    Abstract: A wire rod having a tensile strength of 950 to 1600 MPa for manufacturing a steel wire for a pearlite structure bolt according to the present invention includes a predetermined chemical composition and is manufactured by hot rolling and then direct isothermal transformation treating, in which when an amount of C in terms of mass % is indicated as <C>, a structure at an area from a surface of the wire rod to a depth of 4.5 mm includes 140×<C> area % or more of a pearlite structure, the average block size of a pearlite block at the area from the surface of the wire rod to the depth of 4.5 mm is 20 ?m or less, in which the average block size is measured in a transverse section of the wire rod, and the average lamellar spacing of the pearlite structure at the area from the surface of the wire rod to the depth of 4.5 mm is more than 120 nm to 200 nm.
    Type: Application
    Filed: June 6, 2014
    Publication date: May 12, 2016
    Applicants: NIPPON STEEL & SUMITOMO METAL CORPORATION, HONDA MOTOR CO., LTD.
    Inventors: Makoto OKONOGI, Nariyasu MUROGA, Motoki HISHIDA
  • Publication number: 20140290806
    Abstract: A wire material used for manufacturing a non-heat treated component whose tensile strength is 900 MPa to 1300 MPa, containing, in mass %: C: 0.20% to 0.50%, Si: 0.05% to 2.0%, Mn: 0.20% to 1.0%, being limited to contain P: 0.030% or less, S: 0.030% or less, N: 0.005% or less, F1 defined by the following expression (1) is less than 0.60, with the balance made up of Fe and inevitable impurities, wherein a metal structure contains a pearlite structure of 64×(C %)+52% or more in a volume fraction, with the balance made up of one kind or two kinds of a pro-eutectoid ferrite structure and a bainite structure, an average block grain diameter of the pearlite structure at a region from a surface layer to 0.1 D is 15 ?m or less when a diameter of the wire material is set to be D, and (the average block grain diameter of the pearlite structure at the region from the surface layer to 0.1 D)/(an average block grain diameter of the pearlite structure at a range from 0.25 D to a center) is less than 1.0.
    Type: Application
    Filed: August 23, 2012
    Publication date: October 2, 2014
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Makoto Okonogi, Shingo Yamasaki, Akifumi Kawana, Hideaki Gotohda
  • Publication number: 20130133789
    Abstract: A predetermined composition is had, when a C content is represented by (C %), in a case of (C %) being not less than 0.35% nor more than 0.65%, a volume fraction of pearlite is 64×(C %)+52% or more, and in a case of (C %) being greater than 0.65% and 0.85% or less, the volume fraction of pearlite is not less than 94% nor more than 100%, and a structure of the other portion is composed of one or two of proeutectoid ferrite and bainite. Further, in a region to a depth of 1.0 mm from a surface, a volume fraction of pearlite block having an aspect ratio of 2.0 or more is not less than 70% nor more than 95%, and a volume fraction of pearlite having an angle between an axial direction and a lamellar direction on a cross section parallel to the axial direction of 40° or less is 60% or more with respect to all pearlite.
    Type: Application
    Filed: August 11, 2011
    Publication date: May 30, 2013
    Inventors: Makoto Okonogi, Shingo Yamasaki, Akifumi Kawana, Hideaki Gotohda
  • Patent number: 8186696
    Abstract: A steel tie rod end includes a shaft portion and first and second fitting portions. A minimum area portion having a small radially cross-sectional area is provided for the shaft portion, and 90% or above of a steel structure of the minimum area portion is formed of martensite or tempered martensite. The surface hardness of the minimum area portion and the average hardness of the radial cross section of the minimum area portion are 600 Hv or below, and the average hardness of the radial cross section of the first fitting portion and the average hardness of the radial cross section of the second fitting portion are 300 Hv or below. A method of manufacturing a steel tie rod end includes a quenching process of heating only a prospective shaft portion by high frequency to an austenitizing temperature and then rapidly cooling the prospective shaft portion by water or cooling medium.
    Type: Grant
    Filed: September 7, 2009
    Date of Patent: May 29, 2012
    Assignees: Toyota Jidosha Kabushiki Kaisha, Nippon Steel Corporation
    Inventors: Takeshi Komoto, Hitoshi Sakuma, Takashi Hirano, Hiroyuki Mizuno, Shinya Teramoto, Masahiro Toda, Hiromasa Takada, Makoto Okonogi
  • Publication number: 20110163512
    Abstract: A steel tie rod end includes a shaft portion and first and second fitting portions. A minimum area portion having a small radially cross-sectional area is provided for the shaft portion, and 90% or above of a steel structure of the minimum area portion is formed of martensite or tempered martensite. The surface hardness of the minimum area portion and the average hardness of the radial cross section of the minimum area portion are 600 Hv or below, and the average hardness of the radial cross section of the first fitting portion and the average hardness of the radial cross section of the second fitting portion are 300 Hv or below. A method of manufacturing a steel tie rod end includes a quenching process of heating only a prospective shaft portion by high frequency to an austenitizing temperature and then rapidly cooling the prospective shaft portion by water or cooling medium.
    Type: Application
    Filed: September 7, 2009
    Publication date: July 7, 2011
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, NIPPON STEEL CORPORATION
    Inventors: Takeshi Komoto, Hitoshi Sakuma, Takashi Hirano, Hiroyuki Mizuno, Shinya Teramoto, Masahiro Toda, Hiromasa Takada, Makoto Okonogi
  • Patent number: 7815750
    Abstract: The present invention provides a method of production of a steel soft nitrided machine part comprising: preparing a steel material containing, by mass %, C: 0.15-0.30%, Si: 0.03-1.00%, Mn: 0.20-1.5%, S: 0.04-0.06%, Cr: 0.01-0.5%, Mo: 0.40-1.5%, Nb: 0.005-0.05%, Ti: 0.005-0.03%, V: 0.2-0.4%, Ni: 0.05-1.5%, N: 0.002-0.0048%, a balance of Fe and unavoidable impurities, limiting P to 0.02% or less, limiting Ceq. (equation (1)) to 0.65-0.85, controlling DI (equation (2)) to 80-155, log Kp (equation (3)) to 2.5-8, and Si and Mn contents according to equation (4), heating the steel material to 1150-1280° C., hot forging the steel material to the shape of the part, cooling the steel material at a 0.5-1.5° C/sec cooling rate to obtain a hot forged part having a micrometallic structure with more than 50% of bainite, machining the hot forged part, and soft nitriding the machined hot forged part at 550-650° C. for 30 minutes or more.
    Type: Grant
    Filed: November 27, 2006
    Date of Patent: October 19, 2010
    Assignees: Nippon Steel Corporation, Honda Motor Co., Ltd.
    Inventors: Makoto Okonogi, Kenichiro Naito, Kohki Mizuno, Hideki Matsuda, Seiji Kobayashi
  • Publication number: 20070119519
    Abstract: A method of production of a steel soft nitrided machine part with a high fatigue strength by hot forging the part, machining it while omitting heat treatment, then soft nitriding it, that is, a method of production comprising preparing a steel material of a composition containing Si, Mn, S, Cr, Mo, Nb, Ti, V, Ni, and N in predetermined amounts and a balance of Fe and unavoidable impurities, limiting the content of P in said unavoidable impurities to a predetermined amount of less, having a Ce. defined by the following equation (1) of 0.65 to 0.85, having a DI defined by the following equation (2) of 80 to 1355, having a log Kp defined by the following equation (3) of 2.5 to 8, and satisfying the following equation (4), heating it to 1150 to 1280° C., then hot forging it, then cooling it at 0.5 to 1.5° C./sec to obtain a hot forged part having a micrometallic structure in which a ratio of a bainite structure is 5% or more, then machining it, then soft nitriding it at 550 to 650° . for 30 minutes or more.
    Type: Application
    Filed: November 27, 2006
    Publication date: May 31, 2007
    Inventors: Makoto Okonogi, Kenichiro Naito, Kohki Mizuno, Hideki Matsuda, Seiji Kobayashi
  • Patent number: 6419761
    Abstract: This invention provides a steel for cold forging, excellent in surface layer hardness and softening properties by annealing, which contains, in terms of wt %, C: 0.1 to 1.0%, Si: 0.1 to 2.0%, Mn: 0.01 to 1.50%, P: not greater than 0.100%, S: not greater than 0.500%, sol. N: not greater than 0.005% and the balance consisting of Fe and unavoidable impurities, wherein a pearlite ratio in the steel structure is not greater than 120×(C %) % and the outermost surface layer hardness is at least 450×(C %)+90 in terms of the Vickers hardness HV, and a production method thereof. The invention provides also a steel for cold forging, which has a structure wherein a ratio of graphite amount to the carbon content in the steel exceeds 20%, a mean grain diameter of graphite is not greater than 10×(C %)⅓ &mgr;m and a maximum grain diameter is not greater than 20 &mgr;m.
    Type: Grant
    Filed: October 15, 1999
    Date of Patent: July 16, 2002
    Assignee: Nippon Steel Corporation
    Inventors: Masayuki Hashimura, Hideo Kanisawa, Makoto Okonogi