Patents by Inventor Makoto Oya

Makoto Oya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240142951
    Abstract: A material data processing device using a computer is provided with a regression model creation processing unit that performs machine learning using, out of process data, composition data, characteristics data, and microstructure data, two or more data including the structure data, and creates a regression model representing a correlation between respective data, an estimation processing unit that estimates, by using the regression model, the process data, the composition data, the characteristics data, or the microstructure data, having been used for machine learning, wherein the microstructure data includes a feature amount based on a magnetization temperature dependence during heating, and a feature amount based on a magnetization temperature dependence during cooling; and a temperature type selection means that selects use of either one or both of the feature amount based on the magnetization temperature dependence during heating or the feature amount based on the magnetization temperature dependence duri
    Type: Application
    Filed: October 31, 2023
    Publication date: May 2, 2024
    Inventors: Asami OYA, Makoto ONO
  • Patent number: 11232885
    Abstract: An insulated wire having at least one layer of coating of the wire, comprising a thermosetting resin layer, at the outer periphery of a conductor, wherein the thermosetting resin layer is comprised of thermosetting resin layers having a laminated structure formed by coating and baking a thermosetting resin varnish; and wherein, in said laminated structure, an innermost layer having contact with the conductor comprises a thermosetting resin having an imide bond and is a layer having an average thickness of more than 5 ?m and 10 ?m or less; a method of producing the insulated wire; a coil; a rotating electrical machine; and an electrical or electronic equipment.
    Type: Grant
    Filed: April 26, 2018
    Date of Patent: January 25, 2022
    Assignee: ESSEX FURUKAWA MAGNET WIRE JAPAN CO., LTD.
    Inventors: Kenji Fujimori, Makoto Oya
  • Patent number: 10566109
    Abstract: An insulated wire, containing: a conductor having a rectangular cross-section; and an insulating coated film having at least two insulating layers laminated together on the conductor, wherein the laminated insulating coated film is composed of: an enamel insulating layer formed from a thermosetting resin on the outer periphery of the conductor, and an extruded insulating layer formed from a thermoplastic resin on the outer side of the enamel insulating layer, wherein the thickness of the enamel insulating layer is 50 ?m or more, and wherein the total thickness (T) and the relative permittivity (?) at 100° C. of the laminated insulating coated film; and the maximum thickness (Tmax), and the maximum value (?max) and the minimum value (?min) of the relative permittivity at 100° C. of one layer among the laminated insulating layers; satisfy all of the following relations: T?100 ?m??(1.1) Tmax?100 ?m??(1.2) 1.5???3.5??(2.1) 1.0??max/?min?1.2??(2.2) a coil; and an electrical or electronic equipment.
    Type: Grant
    Filed: September 17, 2018
    Date of Patent: February 18, 2020
    Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.
    Inventors: Daisuke Muto, Makoto Oya, Keiichi Tomizawa, Hideo Fukuda, Tsuneo Aoi
  • Patent number: 10504636
    Abstract: An insulated wire, containing a conductor, an adhesion layer provided in direct contact with the conductor, and an insulating layer composed of a polyimide resin, which is provided on the adhesion layer, in which, in the adhesion layer, the content rate of a total formula weight of an imide structure represented by Formula (a) in a polyimide resin skeleton is 27% or more and 33% or less; and, in the polyimide resin of the insulating layer, the content rate of a total formula weight of the imide structure in a polyimide resin skeleton is more than 27% and 37% or less: a coil; and an electric or electronic equipment.
    Type: Grant
    Filed: June 6, 2018
    Date of Patent: December 10, 2019
    Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.
    Inventor: Makoto Oya
  • Patent number: 10483013
    Abstract: An insulated wire having an insulating coat layer on the conductor outer peripheral surface having a rectangular cross-sectional shape and also having a long side, a short side, and a corner portion with a curvature radius Rc, wherein a thickness t1 of the insulating coat layer covered on the surface, and which layer includes a long side, a thickness t2 of the insulating coat layer covered on the surface, and which layer includes a short side, and a corner portion thickness t3 of the insulating coat layer satisfy formula (1): t3/{(t1+t2)/2}?1.2??Formula (1) wherein the t1 and t2 are each independently from 20 ?m to 50 ?m, and wherein a ratio of the conductor cross-sectional area Sc to the insulated wire cross-sectional area Sw satisfies formula (2) 1.0>Sc/Sw?0.8;??Formula (2) as well as a coil and an electric or electronic equipment using the same.
    Type: Grant
    Filed: June 23, 2017
    Date of Patent: November 19, 2019
    Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.
    Inventors: Makoto Oya, Tsuneo Aoi
  • Patent number: 10483818
    Abstract: An insulated wire, having at least one thermosetting resin layer and at least one thermoplastic resin layer in this order, as covering layers, on a conductor having a quadrilateral cross-section, wherein, in a coating thickness of the covering layers, in each side to be formed on 4 sides of the quadrilateral cross-section of said insulated wire, a difference between the maximum value and the minimum value is each 20 ?m or less, and a value of the maximum value divided by the minimum value of the whole sides is 1.3 or more; a motor coil; and an electrical or electronic equipment.
    Type: Grant
    Filed: August 17, 2018
    Date of Patent: November 19, 2019
    Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.
    Inventors: Makoto Oya, Daisuke Muto, Dai Fujiwara
  • Patent number: 10418151
    Abstract: An inverter surge-resistant insulated wire comprising a conductor and an enamel resin-insulating laminate that has a foamed region including cells and a non-foamed region including no cells on at least one surface of the foamed region on the conductor, wherein the foamed region is configured such that a non-cell layer including no cells has cell layers formed of closed cells on both surface sides of the non-cell layer, a thickness of the non-cell layer is larger than a thickness of a partition wall among the closed cells, and 5 to 60% of a thickness of the foamed region, and at least 10 the cell layer in the foamed region is formed of a thermosetting resin; an inverter surge-resistant insulated wire having a conductor and the enamel resin-insulating laminate; and electric/electronic equipment.
    Type: Grant
    Filed: July 22, 2015
    Date of Patent: September 17, 2019
    Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.
    Inventors: Daisuke Muto, Makoto Oya, Keiichi Tomizawa
  • Patent number: 10366809
    Abstract: An insulated wire having a thermosetting resin layer on the outer periphery of a conductor and a thermoplastic resin layer on the outer periphery of the thermosetting resin layer, wherein a total thickness of the thermosetting resin layer and the thermoplastic resin layer is 100 ?m or more and 250 ?m or less, and a degree of orientation of a thermoplastic resin in said thermoplastic resin layer, that is calculated by the following Formula 1, is 20% or more and 90% or less; a coil and an electric and electronic equipment each having the insulated wire. Formula 1 Degree of orientation H (%)=[(360??Wn)/360]×100 Wn: A half width of orientation peak in the azimuth angle intensity distribution curve by X-ray diffraction n: the number of orientation peak at a ? angle of 0° or more and 360° or less.
    Type: Grant
    Filed: January 17, 2019
    Date of Patent: July 30, 2019
    Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.
    Inventors: Hideo Fukuda, Isao Tomomatsu, Makoto Oya, Daisuke Muto
  • Patent number: 10319496
    Abstract: An insulated wire, having at least one foamed insulating layer composed of a thermosetting resin having bubbles, directly or indirectly on an outer periphery of a conductor, wherein the foamed insulating layer has a different bubble density in a thickness direction thereof; and a rotating electrical machine.
    Type: Grant
    Filed: May 5, 2017
    Date of Patent: June 11, 2019
    Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.
    Inventors: Kenji Fujimori, Makoto Oya, Ryosuke Obika
  • Publication number: 20190156970
    Abstract: An insulated wire having a thermosetting resin layer on the outer periphery of a conductor, and a thermoplastic resin layer on the outer periphery of the thermosetting resin layer, wherein a total thickness of the thermosetting resin layer and the thermoplastic resin layer is 100 ?m or more and 250 ?m or less, and a degree of orientation of a thermoplastic resin in said thermoplastic resin layer, that is calculated by the following Formula 1, is 20% or more and 90% or less; a coil and an electric and electronic equipment each having the insulated wire. Degree of orientation H (%)=[(360-?Wn)/360]×100 ??Formula 1 Wn: A half width of orientation peak in the azimuth angle intensity distribution curve by X-ray diffraction n; the number of orientation peak at a ? angle of 0° or more and 360° or less.
    Type: Application
    Filed: January 17, 2019
    Publication date: May 23, 2019
    Applicants: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.
    Inventors: Hideo FUKUDA, lsao TOMOMATSU, Makoto OYA, Daisuke MUTO
  • Patent number: 10210966
    Abstract: An insulated wire, containing: a rectangular conductor; and a thermoplastic resin layer on the rectangular conductor, wherein an adhesion strength between the thermoplastic resin layer and the rectangular conductor for a pair of sides of the rectangular conductor opposed to and an adhesion strength between the thermoplastic resin layer and the rectangular conductor for the other pair of sides of the rectangular conductor opposed to are different from each other.
    Type: Grant
    Filed: June 23, 2017
    Date of Patent: February 19, 2019
    Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.
    Inventors: Satoko Yamoto, Hideo Fukuda, Makoto Oya, Keisuke Ikeda
  • Patent number: 10199139
    Abstract: An insulated wire containing: at least one thermosetting resin layer; and at least one thermoplastic resin layer, provided in this order on a conductor having a rectangular cross-section, a curvature radius r of corner portions at both edges of at least one short side of the conductor being 0.6 mm or less, in which thickness t1 of the corner portion of the thermosetting resin layer and thickness t2 of the corner portion of the thermoplastic resin layer satisfy a relation expressed by the following Formula 1: t2/t1<1;??Formula 1: and a method of producing thereof, a motor coil, and an electric/electronic equipment.
    Type: Grant
    Filed: June 24, 2016
    Date of Patent: February 5, 2019
    Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.
    Inventors: Makoto Oya, Tsuneo Aoi
  • Publication number: 20190027271
    Abstract: An insulated wire, containing: a conductor having a rectangular cross-section; and an insulating coated film having at least two insulating layers laminated together on the conductor, wherein the laminated insulating coated film is composed of: an enamel insulating layer formed from a thermosetting resin on the outer periphery of the conductor, and an extruded insulating layer formed from a thermoplastic resin on the outer side of the enamel insulating layer, wherein the thickness of the enamel insulating layer is 50 ?m or more, and wherein the total thickness (T) and the relative permittivity (?) at 100° C. of the laminated insulating coated film; and the maximum thickness (Tmax), and the maximum value (?max) and the minimum value (?min) of the relative permittivity at 100° C. of one layer among the laminated insulating layers; satisfy all of the following relations: T?100 ?m ??(1.1) Tmax?100 ?m ??(1.2) 1.5???3.5 ??(2.1) 1.0??max/?min?1.2 ??(2.
    Type: Application
    Filed: September 17, 2018
    Publication date: January 24, 2019
    Applicants: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.
    Inventors: Daisuke MUTO, Makoto OYA, Keiichi TOMIZAWA, Hideo FUKUDA, Tsuneo AOI
  • Publication number: 20180358856
    Abstract: An insulated wire, having at least one thermosetting resin layer and at least one thermoplastic resin layer in this order, as covering layers, on a conductor having a quadrilateral cross-section, wherein, in a coating thickness of the covering layers, in each side to be formed on 4 sides of the quadrilateral cross-section of said insulated wire, a difference between the maximum value and the minimum value is each 20 ?m or less, and a value of the maximum value divided by the minimum value of the whole sides is 1.3 or more; a motor coil; and an electrical or electronic equipment.
    Type: Application
    Filed: August 17, 2018
    Publication date: December 13, 2018
    Applicants: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.
    Inventors: Makoto OYA, Daisuke MUTO, Dai FUJIWARA
  • Publication number: 20180286532
    Abstract: An insulated wire, containing a conductor, an adhesion layer provided in direct contact with the conductor, and an insulating layer composed of a polyimide resin, which is provided on the adhesion layer, in which, in the adhesion layer, the content rate of a total formula weight of an imide structure represented by Formula (a) in a polyimide resin skeleton is 27% or more and 33% or less; and, in the polyimide resin of the insulating layer, the content rate of a total formula weight of the imide structure in a polyimide resin skeleton is more than 27% and 37% or less: a coil; and an electric or electronic equipment.
    Type: Application
    Filed: June 6, 2018
    Publication date: October 4, 2018
    Applicants: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.
    Inventor: Makoto OYA
  • Publication number: 20180247732
    Abstract: An insulated wire having at least one layer of coating of the wire, comprising a thermosetting resin layer, at the outer periphery of a conductor, wherein the thermosetting resin layer is comprised of thermosetting resin layers having a laminated structure formed by coating and baking a thermosetting resin varnish; and wherein, in said laminated structure, an innermost layer having contact with the conductor comprises a thermosetting resin having an imide bond and is a layer having an average thickness of more than 5 ?m and 10 ?m or less; a method of producing the insulated wire; a coil; a rotating electrical machine; and an electrical or electronic equipment.
    Type: Application
    Filed: April 26, 2018
    Publication date: August 30, 2018
    Applicants: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.
    Inventors: Kenji FUJIMORI, Makoto OYA
  • Patent number: 10020092
    Abstract: An insulated wire which comprises an aluminum conductor, having: an adhesion layer formed by directly baking, on the aluminum conductor, varnish containing a carboxy group; an insulation layer as an outer layer of the adhesion layer; and a reinforcement insulation layer as an outer layer of the insulation layer; and a method of producing the same.
    Type: Grant
    Filed: December 2, 2016
    Date of Patent: July 10, 2018
    Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.
    Inventors: Makoto Oya, Ryousuke Obika, Keiichi Tomizawa
  • Patent number: 9892819
    Abstract: An insulated wire, having a thermosetting resin covering (A), directly or by interposing an insulating layer (C), on a conductor having a rectangular cross-section, and a thermoplastic resin covering (B) on a periphery of the thermosetting resin covering (A), wherein the thermoplastic resin covering (B) has at least two layers of the thermoplastic resin layers, and the thermoplastic resin layers adjacent to each other are formed of thermoplastic resins different from each other, at least one layer of the thermoplastic resin layers is formed of polyether ether ketone or modified polyether ether ketone, and a total thickness of the thermoplastic resin layers is 60 to 120 ?m, and a thickness of a thinnest thermoplastic resin layer is 5 to 20 ?m; and a coil formed by winding processing the insulated wire and an electrical equipment having the coil.
    Type: Grant
    Filed: June 24, 2016
    Date of Patent: February 13, 2018
    Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.
    Inventors: Keisuke Ikeda, Makoto Oya, Hideo Fukuda
  • Publication number: 20170358382
    Abstract: An insulated wire, containing: a rectangular conductor; and a thermoplastic resin layer on the rectangular conductor, wherein an adhesion strength between the thermoplastic resin layer and the rectangular conductor for a pair of sides of the rectangular conductor opposed to and an adhesion strength between the thermoplastic resin layer and the rectangular conductor for the other pair of sides of the rectangular conductor opposed to are different from each other.
    Type: Application
    Filed: June 23, 2017
    Publication date: December 14, 2017
    Applicants: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.
    Inventors: Satoko YAMOTO, Hideo FUKUDA, Makoto OYA, Keisuke IKEDA
  • Publication number: 20170294249
    Abstract: An insulated wire having an insulating coat layer on the conductor outer peripheral surface having a rectangular cross-sectional shape and also having a long side, a short side, and a corner portion with a curvature radius Rc, wherein a thickness t1 of the insulating coat layer covered on the surface, and which layer includes a long side, a thickness t2 of the insulating coat layer covered on the surface, and which layer includes a short side, and a corner portion thickness t3 of the insulating coat layer satisfy formula (1): t3/{(t1+t2)/2}?1.2 ??Formula (1) wherein the t1 and t2 are each independently from 20 ?m to 50 ?m, and wherein a ratio of the conductor cross-sectional area Sc to the insulated wire cross-sectional area Sw satisfies formula (2) 1.0>Sc/Sw?0.8; ??Formula (2) as well as a coil and an electric or electronic equipment using the same.
    Type: Application
    Filed: June 23, 2017
    Publication date: October 12, 2017
    Applicants: FURUKAWA ELECTRIC CO., LTD., FURUKAWA MAGNET WIRE CO., LTD.
    Inventors: Makoto OYA, Tsuneo AOI