Patents by Inventor Makoto Setoyama

Makoto Setoyama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6998034
    Abstract: An arc evaporation source constituting this vacuum arc deposition apparatus has a plurality of cathodes, a trigger electrode, a trigger drive unit, a shutter, and a shutter drive unit. The trigger drive unit changes over the position of the trigger electrode to thereby position the trigger electrode in front of a desired cathode, and connects/disconnects the trigger electrode to/from the desired cathode in the changed-over position. The shutter covers the fronts of all the cathodes except the desired cathode. The shutter drive unit moves the shutter to thereby change over the cathode not covered with the shutter. Further, the vacuum arc deposition apparatus has a changeover control unit for controlling the shutter drive unit and the trigger drive unit to thereby change over the cathode not covered with the shutter and to thereby position the trigger electrode in front of the cathode not covered with the shutter.
    Type: Grant
    Filed: July 21, 2003
    Date of Patent: February 14, 2006
    Assignees: Nissin Electric Co., Ltd., Nippon ITF Inc.
    Inventors: Makoto Setoyama, Kazuhiko Irisawa, Hideo Yanashima
  • Patent number: 6962751
    Abstract: Amorphous carbon coated tools include substrates formed from a cubic boron nitride sintered body, a diamond sintered body, a silicon nitride sintered body, or an aluminum oxide-titanium carbide sintered body, and amorphous carbon films thereon to make the cutting edges of the tools. The amorphous carbon films contain hydrogen at 5 atomic percent or below and have a maximum thickness of 0.05 ?m to 0.5 ?m on the cutting edges. The amorphous carbon films are most suitable for applications to cutting tools exemplified by cutters, knives, and slitters, and to indexable inserts used for example in turning tools including drills, endmills, and reamers, and milling cutters.
    Type: Grant
    Filed: June 11, 2002
    Date of Patent: November 8, 2005
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Haruyo Fukui, Yoshiharu Utsumi, Miki Irie, Hisanori Ohara, Hideki Moriguchi, Satoru Kukino, Makoto Setoyama, Satoshi Ohtani, Naoto Okazaki, Kiyoshi Ogata
  • Patent number: 6881475
    Abstract: An amorphous carbon coated tool includes a base material of WC base cemented carbide, and an amorphous carbon film formed on this base material. The cobalt content in the base material is at least 12% by mass. The maximum thickness of the amorphous carbon film is at least 0.05 ?m and not more than 0.5 ?m at the cutting edge. The amorphous carbon film is deposited with graphite as the source material by physical vapor deposition in an atmosphere substantially absent of hydrogen. The amorphous carbon film coated tool superior in wear resistance and adhesion resistance is preferably applicable to rotating tools such as drills, end mills and reamers, indexable inserts used for milling cutters and turning tools, and cutting-off tools such as cutters, knives, or slitters.
    Type: Grant
    Filed: June 11, 2002
    Date of Patent: April 19, 2005
    Assignees: Sumitomo Electric Industries, Ltd, Nissin Electric Co., Ltd.
    Inventors: Satoshi Ohtani, Naoto Okazaki, Kiyoshi Ogata, Haruyo Fukui, Miki Irie, Yoshiharu Utsumi, Hisanori Ohara, Hideki Moriguchi, Akihiko Ikegaya, Keiichi Tsuda, Makoto Setoyama
  • Publication number: 20040134771
    Abstract: An arc evaporation source constituting this vacuum arc deposition apparatus has a plurality of cathodes, a trigger electrode, a trigger drive unit, a shutter, and a shutter drive unit. The trigger drive unit changes over the position of the trigger electrode to thereby position the trigger electrode in front of a desired cathode, and connects/disconnects the trigger electrode to/from the desired cathode in the changed-over position. The shutter covers the fronts of all the cathodes except the desired cathode..: The shutter drive unit moves the shutter to thereby change over the cathode not covered with the shutter. Further, the vacuum arc deposition apparatus has a changeover control unit for controlling the shutter drive unit and the trigger drive unit to thereby change over the cathode not covered with the shutter and to thereby position the trigger electrode in front of the cathode not covered with the shutter.
    Type: Application
    Filed: July 21, 2003
    Publication date: July 15, 2004
    Applicants: Nissin Electric Co. Ltd., Nippon ITF Inc.
    Inventors: Makoto Setoyama, Kazuhiko Irisawa, Hideo Yanashima
  • Publication number: 20030054171
    Abstract: Amorphous carbon coated tools having excellent wear-resistant and anti-adhesion features and methods of producing the same are provided.
    Type: Application
    Filed: June 11, 2002
    Publication date: March 20, 2003
    Inventors: Haruyo Fukui, Yoshiharu Utsumi, Miki Irie, Hisanori Ohara, Hideki Moriguchi, Satoru Kukino, Makoto Setoyama, Satoshi Ohtani, Naoto Okazaki, Kiyoshi Ogata
  • Publication number: 20030049083
    Abstract: An amorphous carbon coated tool includes a base material of WC base cemented carbide, and an amorphous carbon film formed on this base material. The cobalt content in the base material is at least 12% by mass. The maximum thickness of the amorphous carbon film is at least 0.05 &mgr;m and not more than 0.5 &mgr;m at the cutting edge. The amorphous carbon film is deposited with graphite as the source material by physical vapor deposition in an atmosphere substantially absent of hydrogen. The amorphous carbon film coated tool superior in wear resistance and adhesion resistance is preferably applicable to rotating tools such as drills, end mills and reamers, indexable inserts used for milling cutters and turning tools, and cutting-off tools such as cutters, knives, or slitters.
    Type: Application
    Filed: June 11, 2002
    Publication date: March 13, 2003
    Inventors: Satoshi Ohtani, Naoto Okazaki, Kiyoshi Ogata, Haruyo Fukui, Miki Irie, Yoshiharu Utsumi, Hisanori Ohara, Hideki Moriguchi, Akihiko Ikegaya, Keiichi Tsuda, Makoto Setoyama
  • Patent number: 5882777
    Abstract: Super hard composite material for tools, comprising a substrate of CBN sintered body containing more than 20% by volume of cubic boron nitride (CBN), improved in strength of base material, wear-resistance, hardness at high temperatures and acid-resistance usable in cutting work of steels which are difficult to be machined. The substrate (2) has a laminated film (1) consisting of super thin films (a) and (b) each deposited alternatively on the substrate (2), the super thin film (a) being made of nitride and/or carbide of at least one element selected from a group comprising IVa group elements, Va group elements, VIa group elements, Al and B and possessing a crystal structure of cubic system and metallic bond property, the super thin film (b) being made of at least one compound possessing a crystal structure other than cubic system and covalent bond property under equilibrium condition at ambient temperature and pressure, each unit layer of the super thin films (a) and (b) having a thickness of 0.
    Type: Grant
    Filed: August 1, 1995
    Date of Patent: March 16, 1999
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Satoru Kukino, Mitsuhiro Goto, Tetsuo Nakai, Makoto Setoyama, Takashi Yoshioka
  • Patent number: 5853873
    Abstract: Hard composite material for tools, comprising a substrate of CBN sintered body containing more than 20% by volume of cubic boron nitride or diamond sintered body containing more than 40% by volume of diamond. The substrate has at least one layer of hard heat-resisting film consisting mainly of Ti, Al and at least one element selected from a group comprising C, N and O on a portion or portions of said substrate where cutting participate. Improved in strength of base material, wear-resistance and oxidation-resistance, less reactive with iron and showing longer tool life comparing to known cutting tools and usable in wider applications such as hardened steel, cast ion and simultaneous cutting of cast ion and aluminum alloy.
    Type: Grant
    Filed: October 27, 1995
    Date of Patent: December 29, 1998
    Assignee: Sumitomo Electric Industries, Ltd
    Inventors: Satoru Kukino, Mitsuhiro Goto, Tetsuo Nakai, Makoto Setoyama, Takashi Yoshioka
  • Patent number: 5700551
    Abstract: Ultrafine particle-layered film for coating cutting tools. The film has more than two layers of at least two compounds consisting mainly of carbide, nitride, carbonitride or oxide of at least one element selected from a group consisting of IVa group elements, Va group elements, VIa group elements, Al, Si and B, and that each layer is made of ultrafine particles. Ultrafine particle-layered film improves hardness, strength, wear-resistance and heat-resistance of the tools.
    Type: Grant
    Filed: September 18, 1995
    Date of Patent: December 23, 1997
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Satoru Kukino, Tetsuo Nakai, Mitsuhiro Goto, Takashi Yoshioka, Makoto Setoyama
  • Patent number: 5503912
    Abstract: A coating film which can sufficiently improve the wear resistance of a cutting tool or a wear-resistant tool and which reveals excellent qualities as a wear-resistant or protective film for an electric or electronic part or a sliding or machine part. Such a coating film is in the form of an ultra-thin film laminate comprising at least one nitride or carbonitride of at least one element selected from the group consisting of the elements in the groups IVa, Va and VIa in the periodic table and Al and B and having a cubic crystal structure and having mainly metallic bonding properties, and at least one compound having a crystal structure other than the cubic crystal structure at normal temperature and normal pressure and under equilibrium state and having mainly covalent bonding properties, the at least one nitride or carbonitride and the compound being alternately laminated in the form of layers, each layer of the compound having a thickness of 0.
    Type: Grant
    Filed: October 12, 1993
    Date of Patent: April 2, 1996
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Makoto Setoyama, Motoyuki Tanaka, Akira Nakayama, Takashi Yoshioka, Yasuhisa Hashimoto, Kazuo Yamagata, Mitsunori Kobayashi
  • Patent number: 5478634
    Abstract: A coating film which can sufficiently improve the wear resistance of a cutting tool or a wear-resistant tool and which reveals excellent qualities as a wear-resistant or protective film for an electric or electronic part or a sliding or machine part. Such a coating film is in the form of an ultra-thin film laminate comprising at least one nitride or carbonitride of at least one element selected from the group consisting of the elements in the groups IVa, Va and VIa in the periodic table and Al and B and having a cubic crystal structure and having mainly metallic bonding properties, and at least one compound having a crystal structure other than the cubic crystal structure at normal temperature and normal pressure and under equilibrium state and having mainly covalent bonding properties, the at least one nitride or carbonitride and the compound being alternately laminated in the form of layers, each layer of the compound having a thickness of 0.
    Type: Grant
    Filed: May 23, 1995
    Date of Patent: December 26, 1995
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Makoto Setoyama, Motoyuki Tanaka, Akira Nakayama, Takashi Yoshida, Yasuhisa Hashimoto, Kazuo Yamagata, Mitsunori Kobayashi