Abstract: In an internal combustion engine system having an emissions control system including an electrically heated catalyst (E-cat) and an E-compressor (either standalone or part of an E-turbocharger), a method for operating the emissions control system includes predicting that a cold start of the engine is imminent, activating the E-cat and the E-compressor in response to the prediction, and monitoring a characteristic parameter Pe of the E-cat as it changes. The E-compressor speed Nc is regulated to change in proportion to the changing Pe while the E-cat is activated. If no engine start occurs, the E-cat is deactivated, and speed Nc is regulated to track the changing Pe.

Abstract: New and/or alternative approaches to performance control in an engine system having a compressor configured to receive torque from each of a turbine placed in an exhaust output of an engine and an electric motor. A control unit for the electric motor, referred to as an ETurbo controller, is provided with each of a speed control signal and a torque control signal from an engine control unit. The ETurbo controller is configured to use the torque control signal and speed control signal to operate the electric motor without causing the compressor to exceed a speed boundary.

Abstract: An oil deflector includes a segment array extending radially from a sleeve portion defining a longitudinal axis and configured for mounting on a shaft. The segment array includes a plurality of segments arranged circumferentially relative to the longitudinal axis and defines at least one oil diverting feature configured to create a pressure differential proximate the segment array or across a surface of the segment array during rotation of the oil deflector about the longitudinal axis. The segment array may define an oil diverting feature configured as a radially tapered peripheral surface, an axially inclined annular surface, at least one slot inclined relative to an annular surface of the array, and/or a combination of these configured to divert oil axially and/or radially from the oil deflector during rotation by the shaft in use.

Abstract: An oil deflector includes a segment array extending radially from a sleeve portion defining a longitudinal axis and configured for mounting on a shaft. The segment array includes a plurality of segments arranged circumferentially relative to the longitudinal axis and defines at least one oil diverting feature configured to create a pressure differential proximate the segment array or across a surface of the segment array during rotation of the oil deflector about the longitudinal axis. The segment array may define an oil diverting feature configured as a radially tapered peripheral surface, an axially inclined annular surface, at least one slot inclined relative to an annular surface of the array, and/or a combination of these configured to divert oil axially and/or radially from the oil deflector during rotation by the shaft in use.

Abstract: A method of forming a cooler pipe includes filling a cavity of a workpiece with a backing material, roll-forming at least one helical groove along an axial length of the workpiece to define a cooling portion, and removing the backing material from the workpiece to provide a cooler pipe. The backing material may be an aggregate or granular material such as sand, which fills the cavity to provide a supportive force to the workpiece during roll-forming of the groove. The cooling portion of the cooler pipe includes an exterior recess and an interior protrusion defined by the groove which each increase the conductive surface area of the cooling portion relative to the workpiece surface area. The backing material is removable from the cooler pipe and may be recycled for use in forming a subsequent cooler pipe.