Abstract: A method for making small diameter NiTi metal alloy components, including balls, comprising providing a metal powder comprising nickel, titanium, and a transition metal, consolidating the metal powder into cylindrical rods, and cutting the cylindrical rods into segments. The segments are then machined into spheres slightly larger than the finished ball size diameter. The spheres are heat treated to solutionize and dissolve all phases and subsequently cooled without the need for rapid quenching due to the influence of the transition metal to suppresses the formation of soft phases in the spheres, wherein such soft phases prevent hardening, to achieve a Rockwell hardness of HRC 58-62. Finally, the hardened spheres are polished until the desired finished ball size diameter and surface finish is achieved.

Abstract: A method for making small diameter NiTi metal alloy components, including balls, comprising providing a metal powder comprising nickel, titanium, and a transition metal, consolidating the metal powder into cylindrical rods, and cutting the cylindrical rods into segments. The segments are then machined into spheres slightly larger than the finished ball size diameter. The spheres are heat treated to solutionize and dissolve all phases and subsequently cooled without the need for rapid quenching due to the influence of the transition metal to suppresses the formation of soft phases in the spheres, wherein such soft phases prevent hardening, to achieve a Rockwell hardness of HRC 58-62. Finally, the hardened spheres are polished until the desired finished ball size diameter and surface finish is achieved.

Abstract: One or more substitutional elements may be used to reduce the solution treatment temperature and required quench rates for hardening of 60-NITINOL. The advantages of modified NITINOL include that less energy is consumed during the heat treatment process, the material is subjected to less thermal distortion, and less machining is required. Modified NITINOL may have adequate hardness for bearing applications and may display highly elastic behavior.

Abstract: A material for use as a mechanical component is formed of a superelastic intermetallic material having a low apparent modulus and a high hardness. The superelastic intermetallic material is conditioned to be dimensionally stable, devoid of any shape memory effect and have a stable superelastic response without irrecoverable deformation while exhibiting strains of at least 3%. The method of conditioning the superelastic intermetallic material is described. Another embodiment relates to lightweight materials known as ordered intermetallics that perform well in sliding wear applications using conventional liquid lubricants and are therefore suitable for resilient, high performance mechanical components such as gears and bearings.

Abstract: A shape memory alloy for use as a mechanical component is formed of an intermetallic material having a low apparent modulus and a high hardness. The intermetallic material is conditioned to have a stable, superelastic response without irrecoverable deformation while exhibiting strains of at least 3%. The method of conditioning the intermetallic material is described. Another embodiment relates to lightweight materials known as ordered intermetallics that perform well in sliding wear applications using conventional liquid lubricants and are therefore suitable for high performance mechanical components such as gears and bearings.