Patents by Inventor Malte Korten

Malte Korten has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10759707
    Abstract: The present invention relates to a process for producing a ceramic article, the process comprising the steps of providing a printing sol, the printing sol comprising solvent, nano-sized particles, radiation curable monomer(s) and photoinitiator, the printing sol having a viscosity of less than 500 mPa*s at 23° C., processing the printing sol as construction material in an additive manufacturing process to obtain a 3-dim article being in a gel state, the 3-dim article having a Volume A, transferring the 3-dim article being in a gel state to a 3-dim article being in an aerogel state, heat treating the 3-dim article to obtain a sintered 3-dim ceramic article, the ceramic article having a Volume F, Volume A of the 3-dim article in a gel state being more than 500% of Volume F of the ceramic article in its sintered state. The invention also relates to a ceramic article obtainable according to such a process. The ceramic article can have the shape of a dental or orthodontic article.
    Type: Grant
    Filed: May 18, 2016
    Date of Patent: September 1, 2020
    Assignee: 3M INNOVATIVE PROPERTIES COMPANY
    Inventors: Helmar B. Mayr, Malte Korten, Christine M. Andres, Brant U. Kolb, Holger Hauptmann, Gallus Schechner, Michael Jahns, Kathleen M. Humpa, Melissa A. Lackey
  • Patent number: 10709534
    Abstract: A system having at least one dental blank and an associated shade guide. The dental blank exhibits a non-uniform color shading, and the shade guide comprises a plurality of shade specimens each exhibiting a particular color shading representing the same color shading present in a partial area within the dental blank. A method of making a dental restoration includes the use of the system. The invention facilitates making a dental restoration having a color shading resembling the color shading of a natural tooth.
    Type: Grant
    Filed: November 10, 2014
    Date of Patent: July 14, 2020
    Assignee: 3M INNOVATIVE PROPERTIES COMPANY
    Inventors: Malte Korten, Helmar B. Mayr
  • Publication number: 20200215811
    Abstract: A method of making a physical object by additive manufacturing. In the method a hardenable primary material is provided, the object is built up by successively hardening layers of the hardenable primary material, and the object is cleaned from excess material by moving the object and thereby generating a mass inertial force in the excess material. The invention facilitates the making of objects by additive manufacturing.
    Type: Application
    Filed: July 23, 2018
    Publication date: July 9, 2020
    Inventors: Anja Friedrich, Christian A. Richter, Malte Korten, Bastian Kirchner, Michael Jahns, Karin Zanklmaier, Gioacchino Raia, Hans R. Schnagl, Andreas G. Herrmann, Daniel D. Oberpertinger
  • Publication number: 20200205935
    Abstract: The invention relates to a preformed dental composite crown being characterized by its shape and chemical composition, the shape being characterized as follows: having an occlusal top surface and depending buccal, mesial, distal and lingual side surfaces, the side surfaces being connected to each other and forming a crown cervix, the wall thickness of the crown at the crown cervix being lower than 0.6 mm; at least two of opposing depending side surfaces having a concave shape; the chemical composition of the material the preformed dental composite crown is made of being a hardened composition comprising the following components: nano-filler(s) in an amount from 20 to 70 wt. %, resin matrix in an amount from 20 to 75 wt. %, wt. % with respect to the weight of the chemical composition, the resin matrix comprising urethane(meth)acrylate(s) and (meth)acrylate(s) not comprising a urethane moiety.
    Type: Application
    Filed: March 9, 2020
    Publication date: July 2, 2020
    Inventors: Andreas Herrmann, Gallus Schechner, Reinhold Hecht, Helmar B. Mayr, Malte Korten, Bernhard Hofmann, Gioacchino Raia, Till Meurer
  • Publication number: 20200206092
    Abstract: The invention relates to A curable composition for producing dental composite crowns, the composition comprising a resin matrix comprising polymerizable (meth)acrylate(s) not comprising a urethane moiety, polymerizable urethane(meth)acrylate(s), wherein the polymerizable (meth)acrylate(s) not comprising an urethane moiety are used in excess over the polymerizable urethane(meth)acrylate(s), a filler matrix comprising nanocluster(s), fumed silica in an amount below 8 wt. % with respect to the weight of the whole composition, an initiator system comprising photoinitiator(s), organic dye(s), the curable composition not comprising softener in an amount of more than 5 wt. % with respect to the weight of the whole composition, the curable composition having a viscosity below 150 Pa*s at 23° C. and a shear rate of 1 s?1. The invention also relates to a cured article obtained by radiation curing this curable composition by use of an additive-manufacturing method.
    Type: Application
    Filed: June 5, 2018
    Publication date: July 2, 2020
    Inventors: Andreas Herrmann, Gioacchino Raia, Malte Korten, Oliver Kappler, Bernhard Hofmann, Adrian Eckert, Helmar Mayr, Reinhold Hecht, Gallus Schechner, Rainer Guggenberger
  • Publication number: 20200131356
    Abstract: The invention relates to a radiation curable composition for additive-manufacturing processes, the composition comprising (meth)acrylate component(s) not comprising an urethane moiety having a molecular weight Mw of at least 1,000 as Component A1, photo initiator as Component B, red, yellow or orange dye or combination thereof as Component C, blue dye having a light absorption band in the range of 350 to 420 nm as Component D, and optionally stabilizer as Component E. The invention further relates to a process of producing an elastomeric 3-dim article from the radiation curable composition in an additive-manufacturing process and the obtained elastomeric 3-dim article.
    Type: Application
    Filed: May 21, 2018
    Publication date: April 30, 2020
    Inventors: Joachim Zech, Hendrik Grupp, Malte Korten, Ralf Paehl, Dietmar Blees, Gioacchino Raia
  • Patent number: 10617495
    Abstract: The invention relates to a dental milling block (1) comprising a dental article (2) having an outer surface, the dental article having been produced based on personalized data, wherein the outer surface of the dental article is at least partially covered with a surrounding material. The invention further relates to a process of producing a dental milling block, the process comprising the steps of: ?a) providing a personalized Data Set C containing geometry data of the dental article and colour data related to said geometry data, ?b) generating a layer of hardenable material on a surface, ?c) applying a colour agent to the layer of hardenable material of step b), wherein the colour agent is applied to at least some regions of those areas of the layer of hardenable material which are related to the geometry data of the dental article, ?d) consolidating the result obtained in step c) thereby obtaining an at least partially hardened layer of material.
    Type: Grant
    Filed: December 7, 2012
    Date of Patent: April 14, 2020
    Assignee: 3M INNOVATIVE PROPERTIES COMPANY
    Inventors: Malte Korten, Helmar Mayr, Gallus Schechner, Christoph Thalacker, Karsten Dede, Michael Jahns
  • Publication number: 20200109357
    Abstract: The invention relates to the use of a cleaning composition for removing uncured printing resin from 3D-printed articles, the cleaning composition comprising either of the following components alone or in combination: di basic esters of a carboxylic acid, tri basic esters of a carboxylic acid. The invention also relates to a process of cleaning a 3D-printed article, the process comprising the steps of a) providing the cleaning composition and a 3D-printed article comprising uncured printing resin on its surface, b) treating the surface of the 3D-printed article with the cleaning composition, c) optionally treating the 3D article with a solvent, in particular water, d) optionally drying the 3D article, optionally repeating steps b), c) and d) either singly or in combination.
    Type: Application
    Filed: May 17, 2018
    Publication date: April 9, 2020
    Inventors: Michael Jahns, Anja Friedrich, Malte Korten, Gioacchino Raia, Adrian S. Eckert, Gallus Schechner, Arno Schmalzl
  • Patent number: 10610330
    Abstract: The invention relates to a preformed dental composite crown being characterized by its shape and chemical composition, the shape being characterized as follows: having an occlusal top surface and depending buccal, mesial, distal and lingual side surfaces, the side surfaces being connected to each other and forming a crown cervix, the wall thickness of the crown at the crown cervix being lower than 0.6 mm; at least two of opposing depending side surfaces having a concave shape; the chemical composition of the material the preformed dental composite crown is made of being a hardened composition comprising the following components: nano-filler(s) in an amount from 20 to 70 wt. %, resin matrix in an amount from 20 to 75 wt. %, wt. % with respect to the weight of the chemical composition, the resin matrix comprising urethane(meth)acrylate(s) and (meth)acrylate(s) not comprising a urethane moiety.
    Type: Grant
    Filed: February 22, 2017
    Date of Patent: April 7, 2020
    Assignee: 3M INNOVATIVE PROPERTIES COMPANY
    Inventors: Andreas Herrmann, Gallus Schechner, Reinhold Hecht, Helmar B. Mayr, Malte Korten, Bernhard Hofmann, Gioacchino Raia, Till Meurer
  • Publication number: 20200100863
    Abstract: A method of making a dental restoration has the steps of: determining a virtual space available for accommodation of a dental restoration for a tooth to be restored; retrieving a predefined virtual master dental restoration surface from a database; fitting the virtual master dental restoration surface in the space to provide a virtual outer dental restoration surface; creating a virtual inner dental restoration surface independent of a shape of the tooth to be restored; providing a virtual model of a dental restoration based on a combination of the virtual outer dental restoration surface and the virtual inner dental restoration surface; and fabricating the dental restoration based on the dental restoration model.
    Type: Application
    Filed: April 5, 2018
    Publication date: April 2, 2020
    Inventors: Bastian Kirchner, Malte Korten, Gallus Schechner
  • Patent number: 10500020
    Abstract: A device for powder based additive material manufacturing of dental appliances. The device has a recoater (10) for providing a powder layer to a build area. The recoater (10) has a slide (11) and is adapted for dispensing of the powder to the build area. The recoater (10) has further at least two powder supplies for individually supplying a first and a second powder on the slide (11) and a powder transport section in which the first and second powder are brought in touch with each other for at least partially merging. The invention is advantageous in that it allows providing dental blanks having color gradients in all three dimensions.
    Type: Grant
    Filed: May 27, 2015
    Date of Patent: December 10, 2019
    Assignee: 3M INNOVATIVE PROPERTIES COMPANY
    Inventors: Malte Korten, Rainer K. Dittmann, Hans R. Schnagl
  • Publication number: 20190344496
    Abstract: The method of making a three-dimensional article includes heating a composition comprising a fluoropolymer and inorganic filler, extruding the composition in molten form from an extrusion head to provide at least a portion of a first layer of the three-dimensional article, and extruding at least a second layer of the composition in molten form from the extrusion head onto at least the portion of the first layer to make at least a portion of the three-dimensional article. Three-dimensional articles are also described. A composition including a fluoropolymer and inorganic fillers is also described. The composition may be a filament. The composition can be useful, for example, in melt extrusion additive manufacturing. The fluoropolymer is semi-crystalline with a melting point of up to 325° C. and less than 50 percent by weight interpolymerized units of vinylidene fluoride or amorphous with a glass transition temperature of up to 280° C.
    Type: Application
    Filed: December 19, 2017
    Publication date: November 14, 2019
    Inventors: Jeffrey N. Bartow, Michael C. Dadalas, Carsten Franke, Bernd Gangnus, Andreas M. Geldmacher, Gabriele H. Gottschalk-Gaudig, Klaus Hintzer, Malte Korten, Per M. Nelson, Gallus Schechner, Sebastian F. Zehentmaier, Fee Zentis
  • Publication number: 20190329491
    Abstract: The method of making a three-dimensional article includes heating a composition comprising a polymer and hollow ceramic microspheres, extruding the composition in molten form from an extrusion head to provide at least a portion of a first layer of the three-dimensional article, and extruding at least a second layer of the composition in molten form from the extrusion head onto at least the portion of the first layer to make at least a portion of the three-dimensional article. Three-dimensional articles are also described. A composition including a polymer and hollow ceramic microspheres is also described. The composition may be a filament. The polymer is at least one of a low-surface-energy polymer or polyolefin. The composition can be useful, for example, in melt extrusion additive manufacturing, for example, fused filament fabrication.
    Type: Application
    Filed: November 17, 2017
    Publication date: October 31, 2019
    Inventors: Phillip P. Yu, Stephen E. Amos, Mark J. Williams, Andrea C. Charif Rodriguez, Troy K. Ista, Joseph C. Dingeldein, Adam C. Schendel, Jeffrey N. Bartow, Michael C. Dadalas, Carsten Franke, Gabriele H. Gottschalk-Gaudig, Klaus Hintzer, Malte Korten, Gallus Schechner, Sebastian F. Zehentmaier, Fee Zentis
  • Publication number: 20190201171
    Abstract: The invention relates to a coloured curable composition for use in an additive manufacturing process, the composition comprising a curable resin composition comprising radiation curable components, a photo initiator, a dye composition comprising a dye D1 and a dye D2, dye D1 having a light absorption maximum within a wave length range from 400 to 530 nm, dye D2 showing a light absorption maximum within a wave length range from 540 to 650 nm. The invention also relates to a 3-dim composite article obtained by processing the curable composition in an additive manufacturing process.
    Type: Application
    Filed: August 14, 2017
    Publication date: July 4, 2019
    Inventors: Gioacchino Raia, Adrian S. Eckert, Malte Korten, Martin Goetzinger
  • Publication number: 20190176394
    Abstract: A device for progressively building up an object from a light hardenable material. The device has a perforated build platform for the object. The build platform forms a build surface that faces a light source. The build platform and the light source are positionable relative to each other by computer control. The device is further configured for supplying the light hardenable material through the perforation of the build platform for building up the object. The invention enables the making of colored objects by stereolithography.
    Type: Application
    Filed: January 28, 2017
    Publication date: June 13, 2019
    Inventors: Malte Korten, Gioacchino Raia, Adrian S. Eckert, Bernhard Hofmann, Christian A. Richter, Bastian P. Kirchner, Anja Friedrich, Helmar B. Mayr, Carsten Franke, Gallus Schechner
  • Patent number: 10314675
    Abstract: A method of making a customized dental blank. The method has steps of obtaining from a dental practitioner a first color scheme and a different second color scheme as well as a first dimensional information for the first color scheme and a different second dimensional information for the second color scheme. The first and second dimensional information each relate to a size and/or a location within dimensions of the dental blank. The method further has the step of manufacturing the customized dental blank which has a first portion based on the first dimensional information according to the first color scheme and a second portion based on the second dimensional information according to the second color. Further the method has the step of providing the dental practitioner with the customized dental blank. The method helps facilitating the making of a dental restoration from a blank.
    Type: Grant
    Filed: July 23, 2015
    Date of Patent: June 11, 2019
    Assignee: 3M Innovative Properties Company
    Inventors: Helmar B. Mayr, Malte Korten, Gallus Schechner
  • Patent number: 10245126
    Abstract: A method of making a dental restoration has the steps of capturing an image of a tooth, posterizing the image, determining a tooth color structure, providing information about a multicolored block having a block color structure, matching the tooth color structure and the block color structure, based on the matching, determining a position within the block in which the tooth color structure and the block color structure match, and machining the dental restoration from the block at the determined position. The invention helps facilitating the making of dental restorations at maximized aesthetics.
    Type: Grant
    Filed: October 16, 2015
    Date of Patent: April 2, 2019
    Assignee: 3M INNOVATIVE PROPERTIES COMPANY
    Inventors: Malte Korten, Helmar B. Mayr
  • Publication number: 20190047214
    Abstract: The present disclosure provides methods of making a vitreous bond abrasive article and a metal bond abrasive article. An abrasive article preform is produced by an additive manufacturing sub-process comprising the deposition of a layer of loose powder particles in a confined region and selective heating via conduction or irradiation to heat treat an area of the layer of loose powder particles. The loose powder particles include abrasive particles and organic compound particles, as well as vitreous bond precursor particles or metal particles. The abrasive article preform produced by additive manufacturing is subsequently heated to provide the vitreous bond abrasive article comprising the abrasive particles retained in a vitreous bond material, or to provide the metal bond abrasive article. Also, the methods include receiving, by an additive manufacturing device having a processor, a digital object specifying data for an abrasive article, and generating the abrasive article with the manufacturing device.
    Type: Application
    Filed: March 30, 2017
    Publication date: February 14, 2019
    Inventors: Carsten Franke, Maiken Givot, Malte Korten, Robert L.W. Smithson, Brian D. Goers, Negus B. Adefris, Thomas J. Anderson, Brian A. Shukla, Michael C. Harper, Elizaveta Y. Plotnikov
  • Publication number: 20190022928
    Abstract: Provided are methods for making shaped fluoropolymer by additive processing using a polymerizable binder. Also are 3D printable compositions for making shaped fluoropolymer articles and articles comprising a shaped fluoropolymer.
    Type: Application
    Filed: January 19, 2017
    Publication date: January 24, 2019
    Inventors: Jeffrey N. Bartow, Carsten Franke, Robin E. Wright, Fee Zentis, Klaus Hintzer, Gabriele H. Gottschalk-Gaudig, Bernd Gangnus, Malte Korten, Gallus Schechner, Wolfgang Neumann
  • Publication number: 20190021815
    Abstract: The invention relates to a preformed dental composite crown being characterized by its shape and chemical composition, the shape being characterized as follows: having an occlusal top surface and depending buccal, mesial, distal and lingual side surfaces, the side surfaces being connected to each other and forming a crown cervix, the wall thickness of the crown at the crown cervix being lower than 0.6 mm; at least two of opposing depending side surfaces having a concave shape; the chemical composition of the material the preformed dental composite crown is made of being a hardened composition comprising the following components: nano-filler(s) in an amount from 20 to 70 wt. %, resin matrix in an amount from 20 to 75 wt. %, wt. % with respect to the weight of the chemical composition, the resin matrix comprising urethane(meth)acrylate(s) and (meth)acrylate(s) not comprising a urethane moiety.
    Type: Application
    Filed: February 22, 2017
    Publication date: January 24, 2019
    Inventors: Andreas Herrmann, Gallus Schechner, Reinhold Hecht, Helmar B. Mayr, Malte Korten, Bernhard Hofmann, Gioacchino Raia, Till Meurer