Patents by Inventor Manabu Horiuchi

Manabu Horiuchi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20200204015
    Abstract: Provided is an armature structure of a three-phase motor which includes: 6N (N is a natural number) slots; 3N coils per phase; 3N main poles; and 3N auxiliary poles.
    Type: Application
    Filed: December 18, 2019
    Publication date: June 25, 2020
    Inventors: Manabu HORIUCHI, Hiroki SAGARA, Jun KITAJIMA, Mai SHIMIZU
  • Publication number: 20200169140
    Abstract: An armature molded structure includes a cylindrical iron core used for a molded structure of a motor armature; a winding; and molding resin, wherein the iron core includes first core sheets and second core sheets, the first core sheet includes first magnetic poles placed along a circumferential direction of the iron core, tip portions, on an inner peripheral side of the iron core, of adjacent first magnetic poles form a coupling portion coupling the adjacent first magnetic poles, the second core sheet includes second magnetic poles placed along the circumferential direction of the iron core, tip portions, on the inner peripheral side of the iron core, of adjacent second magnetic poles form a non-coupling portion separating the adjacent second magnetic poles, the first and second core sheets are laminated along a central axis direction of the iron core in such a manner that the coupling portions coincide with each other, the non-coupling portions coincide with each other, the coupling portion and the non-coupl
    Type: Application
    Filed: November 22, 2019
    Publication date: May 28, 2020
    Inventors: Manabu HORIUCHI, Hiroki SAGARA, Jun KITAJIMA, Mai SHIMIZU, Takashi MATSUSHITA
  • Patent number: 10666108
    Abstract: A stator includes: a stator core having an annular portion and a plurality of teeth that is radially protruded outward from an outer periphery of the annular portion; a molded coil that has an air-core portion into which the teeth of the stator core are inserted and that is stored in a slot formed between the teeth of the stator core; and a yoke that covers a circumference of the molded coil stored in the slot of the stator core. The molded coil has an arc-shaped cross-section, and the molded coil includes a resin-molded portion and an exposed portion exposed at the molded portion.
    Type: Grant
    Filed: December 1, 2017
    Date of Patent: May 26, 2020
    Assignee: SANYO DENKI CO., LTD.
    Inventors: Toshihito Miyashita, Masashi Suzuki, Manabu Horiuchi, Masaki Musha
  • Patent number: 10312763
    Abstract: A stator includes: a stator core having an annular portion and a plurality of teeth that is radially protruded outward from an outer periphery of the annular portion; a molded coil that has an air-core portion into which the teeth of the stator core are inserted and that is stored in a slot formed between the teeth of the stator core; and a yoke that covers a circumference of the molded coil stored in the slot of the stator core. The molded coil has an arc-shaped cross-section, and the molded coil includes a resin-molded portion and an exposed portion exposed at the molded portion.
    Type: Grant
    Filed: February 11, 2015
    Date of Patent: June 4, 2019
    Assignee: SANYO DENKI CO., LTD.
    Inventors: Toshihito Miyashita, Masashi Suzuki, Manabu Horiuchi, Masaki Musha
  • Publication number: 20190030563
    Abstract: The present invention provides a method for forming a multilayer coating film including an intermediate coating film formation step of applying an aqueous intermediate coating composition to an object to be coated to form an uncured intermediate coating film; a base coating film formation step of applying an aqueous base coating composition onto the resulting uncured intermediate coating film to form an uncured base coating film; and a curing step of curing the resulting uncured intermediate coating film and the base coating film by heating.
    Type: Application
    Filed: January 26, 2017
    Publication date: January 31, 2019
    Applicant: Nippon Paint Automotive Coatings Co., Ltd.
    Inventors: Miho OKA, Makoto SHIMIZU, Yoshiki TAKAIRA, Manabu HORIUCHI, Daisuke SEGAWA
  • Publication number: 20190031915
    Abstract: The present invention provides a method for forming a multilayer coating film including an intermediate coating film formation step of applying an aqueous intermediate coating composition to an object to be coated to form an uncured intermediate coating film; a base coating film formation step of applying an aqueous base coating composition onto the resulting uncured intermediate coating film to form an uncured base coating film; and a curing step of curing the resulting uncured intermediate coating film and the base coating film by heating.
    Type: Application
    Filed: January 26, 2017
    Publication date: January 31, 2019
    Applicant: NIPPON PAINT AUTOMOTIVE COATINGS CO., LTD.
    Inventors: Miho OKA, Makoto SHIMIZU, Yoshiki TAKAIRA, Manabu HORIUCHI, Daisuke SEGAWA
  • Patent number: 10069365
    Abstract: A three-phase electromagnetic motor includes: a stator that is formed by winding a winding around a magnetic pole formed between slots of a stator core; and a rotor that is disposed inside the stator and has a permanent magnet. The three-phase electromagnetic motor is formed of 8n poles and 6n slots (n is a natural number). 3n windings are wound around every other magnetic pole among a plurality of magnetic poles of the stator core.
    Type: Grant
    Filed: August 22, 2014
    Date of Patent: September 4, 2018
    Assignee: Sanyo Denki Co., Ltd.
    Inventors: Toshihito Miyashita, Manabu Horiuchi
  • Patent number: 10050481
    Abstract: Provided is a method for manufacturing a permanent magnet type motor in which a permanent magnet is incorporated into a rotor cores stack, the method including a process of forming the rotor core stack, by combining a plurality of core sheets having a magnet insertion hole with a core sheet not having the magnet insertion hole, and disposing the core sheet not having the magnet insertion hole in one end of a stacking direction; a process of injecting a low-viscosity adhesive into the magnet insertion hole in which one end is blocked by the core sheets; and a process of bonding and fixing the permanent magnet by inserting the permanent magnet into the magnet insertion hole into which the low-viscosity adhesive is injected.
    Type: Grant
    Filed: July 22, 2013
    Date of Patent: August 14, 2018
    Assignee: SANYO DENKI CO., LTD.
    Inventors: Toshihito Miyashita, Manabu Horiuchi
  • Publication number: 20180102683
    Abstract: A stator includes: a stator core having an annular portion and a plurality of teeth that is radially protruded outward from an outer periphery of the annular portion; a molded coil that has an air-core portion into which the teeth of the stator core are inserted and that is stored in a slot formed between the teeth of the stator core; and a yoke that covers a circumference of the molded coil stored in the slot of the stator core. The molded coil has an arc-shaped cross-section, and the molded coil includes a resin-molded portion and an exposed portion exposed at the molded portion.
    Type: Application
    Filed: December 1, 2017
    Publication date: April 12, 2018
    Inventors: Toshihito MIYASHITA, Masashi SUZUKI, Manabu HORIUCHI, Masaki MUSHA
  • Patent number: 9899889
    Abstract: A motor structure includes: a frame accommodating a stator and a rotor therein; an output-side bracket; an output-side bearing; a housing portion for supporting the output-side bearing, the housing portion being formed integrally with an output-side end of the frame and serving as a first fitting protrusion to be fitted into the output-side bracket; a flange portion formed integrally with an anti-output-side end of the frame and having an opening; an anti-output-side bearing; an anti-output-side bracket for accommodating the anti-output-side bearing therein; and a protrusion formed integrally with the anti-output-side bracket to be fitted into the opening of the flange portion.
    Type: Grant
    Filed: March 12, 2015
    Date of Patent: February 20, 2018
    Assignee: SANYO DENKI CO., LTD.
    Inventors: Toshihito Miyashita, Manabu Horiuchi
  • Publication number: 20170317537
    Abstract: A motor includes: a stator that includes a teeth iron core and a yoke iron core; a rotor housed in the stator; an output-side flange; a projection disposed at the yoke iron core, the projection projecting on an output side of the motor with respect to an end surface of the teeth iron core; and a concave portion disposed at the output-side flange, the concave portion at which the projection is disposed, the concave portion contacting an inner peripheral surface of the projection.
    Type: Application
    Filed: April 24, 2017
    Publication date: November 2, 2017
    Inventors: Manabu HORIUCHI, Mai SHIMIZU, Jun KITAJIMA
  • Patent number: 9742245
    Abstract: A ground wire connection structure for a motor includes: a frame that has electrical conductivity; a flange that is integrated with the frame on one axial end surface of the frame and has electrical conductivity; a protrusion that is protruded outward from a flange surface of the flange and has a through hole; and a conductive pin that has a press-fit portion press-fitted and fixed into the through hole, a diameter-increased head portion, and a solder cup protruded from the head portion to allow an exposed tip end of a ground wire to be inserted and joined into the inside.
    Type: Grant
    Filed: February 11, 2015
    Date of Patent: August 22, 2017
    Assignee: SANYO DENKI CO., LTD.
    Inventors: Toshihito Miyashita, Manabu Horiuchi
  • Publication number: 20170207676
    Abstract: A motor includes: a stator iron core; a frame housing the stator iron core; and a flange including a tubular portion formed in a tubular shape. The frame includes, along an extending direction of a rotation shaft of the motor, a stator housing that houses the stator iron core and a fitted portion that is fitted to the flange. The tubular portion covers at least a half of an area of the stator housing, the area housing the stator iron core.
    Type: Application
    Filed: January 5, 2017
    Publication date: July 20, 2017
    Inventors: Manabu HORIUCHI, Toshihito MIYASHITA
  • Patent number: 9698634
    Abstract: A stator core includes a first core sheet having a plurality of teeth that is radially protruded outward and a teeth coupling portion that couples the plurality of teeth, and at least two kinds of second core sheets having a plurality of teeth that is radially protruded outward and slot openings that are provided between the plurality of teeth. The first and second core sheets are laminated to form a stack structure, and, in the second core sheets of an identical kind, the slot openings are identical in opening angle and are evenly distributed in a circumferential direction.
    Type: Grant
    Filed: February 9, 2015
    Date of Patent: July 4, 2017
    Assignee: SANYO DENKI CO., LTD.
    Inventors: Toshihito Miyashita, Manabu Horiuchi
  • Patent number: 9660490
    Abstract: Provided is a permanent magnet type motor capable of improving a demagnetization proof stress almost without lowering a generated torque, and reducing a torque ripple and a cogging torque by improving a gap magnetic flux density distribution. Portions having a low demagnetization proof stress of a plurality of permanent magnets incorporated into a rotor core are partially and equally demagnetized.
    Type: Grant
    Filed: August 15, 2013
    Date of Patent: May 23, 2017
    Assignee: SANYO DENKI CO., LTD.
    Inventors: Toshihito Miyashita, Manabu Horiuchi
  • Publication number: 20150263582
    Abstract: A motor structure includes: a frame accommodating a stator and a rotor therein; an output-side bracket; an output-side bearing; a housing portion for supporting the output-side bearing, the housing portion being formed integrally with an output-side end of the frame and serving as a first fitting protrusion to be fitted into the output-side bracket; a flange portion formed integrally with an anti-output-side end of the frame and having an opening; an anti-output-side bearing; an anti-output-side bracket for accommodating the anti-output-side bearing therein; and a protrusion formed integrally with the anti-output-side bracket to be fitted into the opening of the flange portion.
    Type: Application
    Filed: March 12, 2015
    Publication date: September 17, 2015
    Inventors: Toshihito MIYASHITA, Manabu HORIUCHI
  • Publication number: 20150229188
    Abstract: A ground wire connection structure for a motor includes: a frame that has electrical conductivity; a flange that is integrated with the frame on one axial end surface of the frame and has electrical conductivity; a protrusion that is protruded outward from a flange surface of the flange and has a through hole; and a conductive pin that has a press-fit portion press-fitted and fixed into the through hole, a diameter-increased head portion, and a solder cup protruded from the head portion to allow an exposed tip end of a ground wire to be inserted and joined into the inside.
    Type: Application
    Filed: February 11, 2015
    Publication date: August 13, 2015
    Inventors: Toshihito MIYASHITA, Manabu HORIUCHI
  • Publication number: 20150229175
    Abstract: A stator includes: a stator core having an annular portion and a plurality of teeth that is radially protruded outward from an outer periphery of the annular portion; a molded coil that has an air-core portion into which the teeth of the stator core are inserted and that is stored in a slot formed between the teeth of the stator core; and a yoke that covers a circumference of the molded coil stored in the slot of the stator core. The molded coil has an arc-shaped cross-section, and the molded coil includes a resin-molded portion and an exposed portion exposed at the molded portion.
    Type: Application
    Filed: February 11, 2015
    Publication date: August 13, 2015
    Inventors: Toshihito MIYASHITA, Masashi SUZUKI, Manabu HORIUCHI, Masaki MUSHA
  • Publication number: 20150229166
    Abstract: A stator core includes a first core sheet having a plurality of teeth that is radially protruded outward and a teeth coupling portion that couples the plurality of teeth, and at least two kinds of second core sheets having a plurality of teeth that is radially protruded outward and slot openings that are provided between the plurality of teeth. The first and second core sheets are laminated to form a stack structure, and in the second core sheets of an identical kind, the slot openings are identical in opening angle and are evenly distributed in a circumferential direction.
    Type: Application
    Filed: February 9, 2015
    Publication date: August 13, 2015
    Inventors: Toshihito MIYASHITA, Manabu HORIUCHI
  • Publication number: 20150061449
    Abstract: A three-phase electromagnetic motor includes: a stator that is formed by winding a winding around a magnetic pole formed between slots of a stator core; and a rotor that is disposed inside the stator and has a permanent magnet. The three-phase electromagnetic motor is formed of 8n poles and 6n slots (n is a natural number). 3n windings are wound around every other magnetic pole among a plurality of magnetic poles of the stator core.
    Type: Application
    Filed: August 22, 2014
    Publication date: March 5, 2015
    Applicant: SANYO DENKI CO., LTD.
    Inventors: Toshihito Miyashita, Manabu HORIUCHI