Patents by Inventor Manabu Kanzaki

Manabu Kanzaki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10106871
    Abstract: A Ni-based alloy tube includes a base metal having a chemical composition consisting, by mass percent, of C: 0.15% or less, Si: 1.0% or less, Mn: 2.0% or less, P: 0.030% or less, S: 0.030% or less, Cr: 10.0 to 40.0%, Ni: 50.0 to 80.0%, Ti: 0.50% or less, Cu: 0.60% or less, Al: 0.20% or less, N: 0.20% or less, and the balance: Fe and impurities; and a low Cr content complex oxide film having a thickness of 25 nm or smaller at least on an inner surface of the base metal, wherein contents of Al, Ni, Si, Ti, and Cr in the film satisfy [at % Al/at % Cr?2.00], [at % Ni/at % Cr?1.40], and [(at % Si+at % Ti)/at % Cr?0.10].
    Type: Grant
    Filed: September 29, 2015
    Date of Patent: October 23, 2018
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Yasuhiro Masaki, Manabu Kanzaki, Kazuyuki Kitamura, Shoji Kinomura, Yumi Momozono, Osamu Miyahara
  • Patent number: 9859026
    Abstract: An austenitic alloy tube subjected to a cold working and an annealing heat treatment contains C: 0.01% to 0.15%, Cr: 10.0% to 40.0%, Ni: 8.0% to 80.0%, in mass %, and has a metallographic structure satisfying the following Expressions (i) to (iii). R?f1??(i) R=I220/I111??(ii) f1=0.28×(F1118.0/(F1118.0+0.358.0))??(iii) Where, in the above Expressions, R is a ratio of an integrated intensity of {220} to an integrated intensity of {111} on a surface layer which is measured by a grazing incidence X-ray diffraction method, I220 is the integrated intensity of {220}, I111 is the integrated intensity of {111}, and F111 is full width of half maximum of {111} on the surface layer which is measured by the grazing incidence X-ray diffraction method.
    Type: Grant
    Filed: June 19, 2013
    Date of Patent: January 2, 2018
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Yumi Momozono, Mitsuharu Yonemura, Yasuhiro Masaki, Manabu Kanzaki
  • Publication number: 20170298478
    Abstract: A Ni-based alloy tube includes a base metal having a chemical composition consisting, by mass percent, of C: 0.15% or less, Si: 1.0% or less, Mn: 2.0% or less, P: 0.030% or less, S: 0.030% or less, Cr: 10.0 to 40.0%, Ni: 50.0 to 80.0%, Ti: 0.50% or less, Cu: 0.60% or less, Al: 0.20% or less, N: 0.20% or less, and the balance: Fe and impurities; and a low Cr content complex oxide film having a thickness of 25 nm or smaller at least on an inner surface of the base metal, wherein contents of Al, Ni, Si, Ti, and Cr in the film satisfy [at % Al/at % Cr?2.00], [at % Ni/at % Cr?1.40], and [(at % Si+at % Ti)/at % Cr?0.10].
    Type: Application
    Filed: September 29, 2015
    Publication date: October 19, 2017
    Inventors: Yasuhiro MASAKI, Manabu KANZAKI, Kazuyuki KITAMURA, Shoji KINOMURA, Yumi MOMOZONO, Osamu MIYAHARA
  • Patent number: 9695486
    Abstract: There is provided a Cr-containing austenitic alloy having a chromium oxide film with a thickness of 5 nm or larger on the surface, wherein the content of Mn in a base metal is, by mass percent, less than 0.1%. The chemical composition of the base metal desirably consists of, by mass percent, C: 0.15% or less, Si: 1.00% or less, Mn: less than 0.1%, P: 0.030% or less, S: 0.030% or less, Cr: 10.0 to 40.0%, Ni: 8.0 to 80.0%, Ti: 0.5% or less, Cu: 0.6% or less, Al: 0.5% or less, and N: 0.20% or less, the balance being Fe and impurities.
    Type: Grant
    Filed: February 27, 2013
    Date of Patent: July 4, 2017
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Yasuhiro Masaki, Manabu Kanzaki, Yasuyoshi Hidaka, Akihiro Uehira, Osamu Miyahara
  • Patent number: 9493860
    Abstract: There is provided a chromium-containing austenitic alloy wherein at least one surface of the surfaces of the alloy has a continuous chromium oxide film with a thickness of 5 nm or more and less than 50 nm. A maximum current density determined by a critical passivation current density method is 0.1 ?A/cm2 or less when the chromium oxide film is continuous. A chemical composition of a base metal preferably consists of, by mass percent, C: 0.15% or less, Si: 1.00% or less, Mn: 2.0% or less, P: 0.030% or less, S: 0.030% or less, Cr: 10.0 to 40.0%, Ni: 8.0 to 80.0%, Ti: 0.5% or less, Cu: 0.6% or less, Al: 0.5% or less, and N: 0.20% or less, the balance being Fe and impurities.
    Type: Grant
    Filed: March 28, 2013
    Date of Patent: November 15, 2016
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Manabu Kanzaki, Yasuyoshi Hidaka, Yasuhiro Masaki, Akihiro Uehira, Osamu Miyahara
  • Patent number: 9255319
    Abstract: There is provided a Cr-containing austenitic alloy tube, wherein a chromium oxide film with a thickness of 0.05 to 1.5 ?m having the relationship defined by Formula (i) is formed on the inner surface of the tube, wherein the average concentration of C in the depth range of 5 to 10 ?m from the inner surface is lower than the concentration of C in a base metal; 0.4??1/?2?2.5??(i) wherein ?1 and ?2 are thicknesses (?m) of the chromium oxide film at both ends of tube, respectively.
    Type: Grant
    Filed: August 12, 2011
    Date of Patent: February 9, 2016
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Yasuhiro Masaki, Masahito Tasaka, Manabu Kanzaki, Akihiro Uehira, Shoji Kinomura
  • Publication number: 20150322560
    Abstract: There is provided a Cr-containing austenitic alloy having a chromium oxide film with a thickness of 5 nm or larger on the surface, wherein the content of Mn in a base metal is, by mass percent, less than 0.1%. The chemical composition of the base metal desirably consists of, by mass percent, C: 0.15% or less, Si: 1.00% or less, Mn: less than 0.1%, P: 0.030% or less, S: 0.030% or less, Cr: 10.0 to 40.0%, Ni: 8.0 to 80.0%, Ti: 0.5% or less, Cu: 0.6% or less, Al: 0.5% or less, and N: 0.20% or less, the balance being Fe and impurities.
    Type: Application
    Filed: February 27, 2013
    Publication date: November 12, 2015
    Inventors: Yasuhiro MASAKI, Manabu KANZAKI, Yasuyoshi HIDAKA, Akihiro UEHIRA, Osamu MIYAHARA
  • Publication number: 20150194227
    Abstract: An austenitic alloy tube subjected to a cold working and an annealing heat treatment contains C: 0.01% to 0.15%, Cr: 10.0% to 40.0%, Ni: 8.0% to 80.0%, in mass %, and has a metallographic structure satisfying the following Expressions (i) to (iii). R?f1??(i) R=I220/I111??(ii) f1=0.28×(F1118.0/(F1118.0+0.358.0))??(iii) Where, in the above Expressions, R is a ratio of an integrated intensity of {220} to an integrated intensity of {111} on a surface layer which is measured by a grazing incidence X-ray diffraction method, I220 is the integrated intensity of {220}, I111 is the integrated intensity of {111}, and F111 is full width of half maximum of {111} on the surface layer which is measured by the grazing incidence X-ray diffraction method.
    Type: Application
    Filed: June 19, 2013
    Publication date: July 9, 2015
    Inventors: Yumi Momozono, Mitsuharu Yonemura, Yasuhiro Masaki, Manabu Kanzaki
  • Publication number: 20150064454
    Abstract: There is provided a chromium-containing austenitic alloy wherein at least one surface of the surfaces of the alloy has a continuous chromium oxide film with a thickness of 5 nm or more and less than 50 nm. A maximum current density determined by a critical passivation current density method is 0.1 ?A/cm2 or less when the chromium oxide film is continuous. A chemical composition of a base metal preferably consists of, by mass percent, C: 0.15% or less, Si: 1.00% or less, Mn: 2.0% or less, P: 0.030% or less, S: 0.030% or less, Cr: 10.0 to 40.0%, Ni: 8.0 to 80.0%, Ti: 0.5% or less, Cu: 0.6% or less, Al: 0.5% or less, and N: 0.20% or less, the balance being Fe and impurities.
    Type: Application
    Filed: March 28, 2013
    Publication date: March 5, 2015
    Applicant: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Manabu Kanzaki, Yasuyoshi Hidaka, Yasuhiro Masaki, Akihiro Uehira, Osamu Miyahara
  • Publication number: 20130206272
    Abstract: There is provided a Cr-containing austenitic alloy tube, wherein a chromium oxide film with a thickness of 0.05 to 1.5 ?m having the relationship defined by Formula (i) is formed on the inner surface of the tube, wherein the average concentration of C in the depth range of 5 to 10 ?m from the inner surface is lower than the concentration of C in a base metal; 0.4??1/?2?2.5??(i) wherein ?1 and ?2 are thicknesses (?m) of the chromium oxide film at both ends of tube, respectively.
    Type: Application
    Filed: August 12, 2011
    Publication date: August 15, 2013
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Yasuhiro Masaki, Masahito Tasaka, Manabu Kanzaki, Akihiro Uehira, Shoji Kinomura
  • Patent number: 8241439
    Abstract: A Ni—Cr alloy tube demonstrating an excellent corrosion resistance in a high temperature water environment can be provided, wherein the difference between uniform lattice strains of the surface layer thereof satisfies the following formulas (1) and (2). S?0.002??(1) S=D500?D?200??(2) wherein the meanings of the individual symbols in the above described formulas are as follows: S: The difference between uniform lattice strains (?) of the surface layer D500: The {111} interplanar spacing (?) at a depth of 500 nm from the material surface D?200: The average value of the {111} interplanar spacings (?) at the depth of 200 nm or less from the material surface.
    Type: Grant
    Filed: November 15, 2010
    Date of Patent: August 14, 2012
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Manabu Kanzaki, Mitsuharu Yonemura, Masanari Kimoto, Shoji Kinomura, Toshihiro Imoto
  • Publication number: 20110056590
    Abstract: A Ni—Cr alloy tube demonstrating an excellent corrosion resistance in a high temperature water environment can be provided, wherein the difference between uniform lattice strains of the surface layer thereof satisfies the following formulas (1) and (2). S?0.
    Type: Application
    Filed: November 15, 2010
    Publication date: March 10, 2011
    Applicant: Sumitomo Metal Industries, Ltd.
    Inventors: Manabu KANZAKI, Mitsuharu Yonemura, Masanari Kimoto, Shoji Kinomura, Toshihiro Imoto
  • Patent number: 7799152
    Abstract: A nickel alloy having an excellent corrosion resistance (hereinafter referred to as “nickel alloy”) used for pipes, structural materials and structural members, such as bolts or the like, in a nuclear power plant or in a chemical plant, and a manufacturing method for the same are provided. In the nickel alloy according to the present invention, an excellent corrosion resistance, in particular an excellent resistance against the IGSCC, is obtained by specifying the low angle boundary rate of 4% or more in the grain boundaries, along with the restriction of the chemical composition in the alloy, thereby making it possible to provide a nickel alloy which is most suitably used for pipes, structural materials and structural members, such as bolts or the like. Accordingly, the nickel alloy according to the present invention is widely applicable to structural members used in a nuclear station or in a chemical plant.
    Type: Grant
    Filed: October 17, 2007
    Date of Patent: September 21, 2010
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventor: Manabu Kanzaki
  • Publication number: 20100032061
    Abstract: A method for manufacturing a Ni-based alloy article which elutes little Ni even when used in a high-temperature water environment for a long period comprises heating the Ni-based alloy in a carbon dioxide-containing atmosphere for a set period of time at an elevated temperature to form an oxide film comprising chromium oxide on a surface thereof. Using carbon dioxide as an oxidizing gas produces an oxide film of generally uniform thickness along a length of the article being treated so that resistance to nickel elution is more uniform over the entire article.
    Type: Application
    Filed: August 10, 2009
    Publication date: February 11, 2010
    Inventors: Hiroyuki Anada, Shoji Kinomura, Noriaki Hirohata, Manabu Kanzaki, Kazuyuki Kitamura
  • Publication number: 20090123775
    Abstract: To form a chromium oxide film on the inner surface of a Cr containing nickel-base alloy tube inexpensively and uniformly, the Cr containing nickel-base alloy tube is heated in atmospheric gas of carbon dioxide gas and non-oxidation gas to form an oxide film consisting of chromium oxide having a thickness of 0.2 to 1.5 ?m on the inner surface of the Cr containing nickel-base alloy tube. The atmospheric gas may contain oxygen gas of 5 vol % or less and/or water vapor of 7.5 vol % or less.
    Type: Application
    Filed: October 10, 2008
    Publication date: May 14, 2009
    Inventors: Manabu Kanzaki, Kazuyuki Kitamura, Noriaki Hirohata
  • Publication number: 20080110534
    Abstract: A nickel alloy having an excellent corrosion resistance (hereinafter referred to as “nickel alloy”) used for pipes, structural materials and structural members, such as bolts or the like, in a nuclear power plant or in a chemical plant, and a manufacturing method for the same are provided. In the nickel alloy according to the present invention, an excellent corrosion resistance, in particular an excellent resistance against the IGSCC, is obtained by specifying the low angle boundary rate of 4% or more in the grain boundaries, along with the restriction of the chemical composition in the alloy, thereby making it possible to provide a nickel alloy which is most suitably used for pipes, structural materials and structural members, such as bolts or the like. Accordingly, the nickel alloy according to the present invention is widely applicable to structural members used in a nuclear station or in a chemical plant.
    Type: Application
    Filed: October 17, 2007
    Publication date: May 15, 2008
    Inventor: Manabu Kanzaki
  • Publication number: 20040156738
    Abstract: A nickel alloy having an excellent corrosion resistance (hereinafter referred to as “nickel alloy”) used for pipes, structural materials and structural members, such as bolts or the like, in a nuclear power plant or in a chemical plant, and a manufacturing method for the same are provided. In the nickel alloy according to the present invention, an excellent corrosion resistance, in particular an excellent resistance against the IGSCC, is obtained by specifying the low angle boundary rate of 4% or more in the grain boundaries, along with the restriction of the chemical composition in the alloy, thereby making it possible to provide a nickel alloy which is most suitably used for pipes, structural materials and structural members, such as bolts or the like. Accordingly, the nickel alloy according to the present invention is widely applicable to structural members used in a nuclear station or in a chemical plant.
    Type: Application
    Filed: December 23, 2003
    Publication date: August 12, 2004
    Inventor: Manabu Kanzaki
  • Patent number: 5848506
    Abstract: An access floor system comprising (1) block panels made up of one or more panel units, (2) a groove structure defined by adjacent block panels, the groove structure capable of containing wiring, (3) lid panels for covering the groove structure, and (4) central locking plates to cover the spaces remaining at the juncture of lid panels and to lock the assembly together.
    Type: Grant
    Filed: February 18, 1997
    Date of Patent: December 15, 1998
    Assignee: Om Kiki Kabushiki Kaisha
    Inventors: Tokuzo Kobayashi, Takaaki Akagi, Manabu Kanzaki
  • Patent number: 5826203
    Abstract: A method for solidifying a radioactive iodine-containing waste, in which volatilization of radioactive iodine outward can be suppressed during solidification, and a solidified waste having a high level of confinement of radioactive iodine and a long term stability can be obtained. The method comprised mixing a granular waste containing radioactive iodine, e.g. a granular iodine adsorbent having radioactive iodine adsorbed and collected thereon, with a metal powder, e.g. a copper powder, having a corrosion resistance in an environment of solidified waste disposal, filling the resulting mixture in a metal capsule, and subjecting the whole to hot isostatic pressing to effect solidification. In the resulting solidified waste, particles of the radioactive iodine-containing adsorbents are dispersed and retained in the sintered matrix of the metal powder formed through the isostatic pressing.
    Type: Grant
    Filed: July 14, 1997
    Date of Patent: October 20, 1998
    Assignee: Doryokuro Kakunenryo Kaihatsu Jigyodan
    Inventors: Masahiro Fukumoto, Manabu Kanzaki