Patents by Inventor Manabu Kanzaki
Manabu Kanzaki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10106871Abstract: A Ni-based alloy tube includes a base metal having a chemical composition consisting, by mass percent, of C: 0.15% or less, Si: 1.0% or less, Mn: 2.0% or less, P: 0.030% or less, S: 0.030% or less, Cr: 10.0 to 40.0%, Ni: 50.0 to 80.0%, Ti: 0.50% or less, Cu: 0.60% or less, Al: 0.20% or less, N: 0.20% or less, and the balance: Fe and impurities; and a low Cr content complex oxide film having a thickness of 25 nm or smaller at least on an inner surface of the base metal, wherein contents of Al, Ni, Si, Ti, and Cr in the film satisfy [at % Al/at % Cr?2.00], [at % Ni/at % Cr?1.40], and [(at % Si+at % Ti)/at % Cr?0.10].Type: GrantFiled: September 29, 2015Date of Patent: October 23, 2018Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Yasuhiro Masaki, Manabu Kanzaki, Kazuyuki Kitamura, Shoji Kinomura, Yumi Momozono, Osamu Miyahara
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Patent number: 9859026Abstract: An austenitic alloy tube subjected to a cold working and an annealing heat treatment contains C: 0.01% to 0.15%, Cr: 10.0% to 40.0%, Ni: 8.0% to 80.0%, in mass %, and has a metallographic structure satisfying the following Expressions (i) to (iii). R?f1??(i) R=I220/I111??(ii) f1=0.28×(F1118.0/(F1118.0+0.358.0))??(iii) Where, in the above Expressions, R is a ratio of an integrated intensity of {220} to an integrated intensity of {111} on a surface layer which is measured by a grazing incidence X-ray diffraction method, I220 is the integrated intensity of {220}, I111 is the integrated intensity of {111}, and F111 is full width of half maximum of {111} on the surface layer which is measured by the grazing incidence X-ray diffraction method.Type: GrantFiled: June 19, 2013Date of Patent: January 2, 2018Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Yumi Momozono, Mitsuharu Yonemura, Yasuhiro Masaki, Manabu Kanzaki
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Publication number: 20170298478Abstract: A Ni-based alloy tube includes a base metal having a chemical composition consisting, by mass percent, of C: 0.15% or less, Si: 1.0% or less, Mn: 2.0% or less, P: 0.030% or less, S: 0.030% or less, Cr: 10.0 to 40.0%, Ni: 50.0 to 80.0%, Ti: 0.50% or less, Cu: 0.60% or less, Al: 0.20% or less, N: 0.20% or less, and the balance: Fe and impurities; and a low Cr content complex oxide film having a thickness of 25 nm or smaller at least on an inner surface of the base metal, wherein contents of Al, Ni, Si, Ti, and Cr in the film satisfy [at % Al/at % Cr?2.00], [at % Ni/at % Cr?1.40], and [(at % Si+at % Ti)/at % Cr?0.10].Type: ApplicationFiled: September 29, 2015Publication date: October 19, 2017Inventors: Yasuhiro MASAKI, Manabu KANZAKI, Kazuyuki KITAMURA, Shoji KINOMURA, Yumi MOMOZONO, Osamu MIYAHARA
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Patent number: 9695486Abstract: There is provided a Cr-containing austenitic alloy having a chromium oxide film with a thickness of 5 nm or larger on the surface, wherein the content of Mn in a base metal is, by mass percent, less than 0.1%. The chemical composition of the base metal desirably consists of, by mass percent, C: 0.15% or less, Si: 1.00% or less, Mn: less than 0.1%, P: 0.030% or less, S: 0.030% or less, Cr: 10.0 to 40.0%, Ni: 8.0 to 80.0%, Ti: 0.5% or less, Cu: 0.6% or less, Al: 0.5% or less, and N: 0.20% or less, the balance being Fe and impurities.Type: GrantFiled: February 27, 2013Date of Patent: July 4, 2017Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Yasuhiro Masaki, Manabu Kanzaki, Yasuyoshi Hidaka, Akihiro Uehira, Osamu Miyahara
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Patent number: 9493860Abstract: There is provided a chromium-containing austenitic alloy wherein at least one surface of the surfaces of the alloy has a continuous chromium oxide film with a thickness of 5 nm or more and less than 50 nm. A maximum current density determined by a critical passivation current density method is 0.1 ?A/cm2 or less when the chromium oxide film is continuous. A chemical composition of a base metal preferably consists of, by mass percent, C: 0.15% or less, Si: 1.00% or less, Mn: 2.0% or less, P: 0.030% or less, S: 0.030% or less, Cr: 10.0 to 40.0%, Ni: 8.0 to 80.0%, Ti: 0.5% or less, Cu: 0.6% or less, Al: 0.5% or less, and N: 0.20% or less, the balance being Fe and impurities.Type: GrantFiled: March 28, 2013Date of Patent: November 15, 2016Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Manabu Kanzaki, Yasuyoshi Hidaka, Yasuhiro Masaki, Akihiro Uehira, Osamu Miyahara
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Patent number: 9255319Abstract: There is provided a Cr-containing austenitic alloy tube, wherein a chromium oxide film with a thickness of 0.05 to 1.5 ?m having the relationship defined by Formula (i) is formed on the inner surface of the tube, wherein the average concentration of C in the depth range of 5 to 10 ?m from the inner surface is lower than the concentration of C in a base metal; 0.4??1/?2?2.5??(i) wherein ?1 and ?2 are thicknesses (?m) of the chromium oxide film at both ends of tube, respectively.Type: GrantFiled: August 12, 2011Date of Patent: February 9, 2016Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Yasuhiro Masaki, Masahito Tasaka, Manabu Kanzaki, Akihiro Uehira, Shoji Kinomura
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Publication number: 20150322560Abstract: There is provided a Cr-containing austenitic alloy having a chromium oxide film with a thickness of 5 nm or larger on the surface, wherein the content of Mn in a base metal is, by mass percent, less than 0.1%. The chemical composition of the base metal desirably consists of, by mass percent, C: 0.15% or less, Si: 1.00% or less, Mn: less than 0.1%, P: 0.030% or less, S: 0.030% or less, Cr: 10.0 to 40.0%, Ni: 8.0 to 80.0%, Ti: 0.5% or less, Cu: 0.6% or less, Al: 0.5% or less, and N: 0.20% or less, the balance being Fe and impurities.Type: ApplicationFiled: February 27, 2013Publication date: November 12, 2015Inventors: Yasuhiro MASAKI, Manabu KANZAKI, Yasuyoshi HIDAKA, Akihiro UEHIRA, Osamu MIYAHARA
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Publication number: 20150194227Abstract: An austenitic alloy tube subjected to a cold working and an annealing heat treatment contains C: 0.01% to 0.15%, Cr: 10.0% to 40.0%, Ni: 8.0% to 80.0%, in mass %, and has a metallographic structure satisfying the following Expressions (i) to (iii). R?f1??(i) R=I220/I111??(ii) f1=0.28×(F1118.0/(F1118.0+0.358.0))??(iii) Where, in the above Expressions, R is a ratio of an integrated intensity of {220} to an integrated intensity of {111} on a surface layer which is measured by a grazing incidence X-ray diffraction method, I220 is the integrated intensity of {220}, I111 is the integrated intensity of {111}, and F111 is full width of half maximum of {111} on the surface layer which is measured by the grazing incidence X-ray diffraction method.Type: ApplicationFiled: June 19, 2013Publication date: July 9, 2015Inventors: Yumi Momozono, Mitsuharu Yonemura, Yasuhiro Masaki, Manabu Kanzaki
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Publication number: 20150064454Abstract: There is provided a chromium-containing austenitic alloy wherein at least one surface of the surfaces of the alloy has a continuous chromium oxide film with a thickness of 5 nm or more and less than 50 nm. A maximum current density determined by a critical passivation current density method is 0.1 ?A/cm2 or less when the chromium oxide film is continuous. A chemical composition of a base metal preferably consists of, by mass percent, C: 0.15% or less, Si: 1.00% or less, Mn: 2.0% or less, P: 0.030% or less, S: 0.030% or less, Cr: 10.0 to 40.0%, Ni: 8.0 to 80.0%, Ti: 0.5% or less, Cu: 0.6% or less, Al: 0.5% or less, and N: 0.20% or less, the balance being Fe and impurities.Type: ApplicationFiled: March 28, 2013Publication date: March 5, 2015Applicant: Nippon Steel & Sumitomo Metal CorporationInventors: Manabu Kanzaki, Yasuyoshi Hidaka, Yasuhiro Masaki, Akihiro Uehira, Osamu Miyahara
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Publication number: 20130206272Abstract: There is provided a Cr-containing austenitic alloy tube, wherein a chromium oxide film with a thickness of 0.05 to 1.5 ?m having the relationship defined by Formula (i) is formed on the inner surface of the tube, wherein the average concentration of C in the depth range of 5 to 10 ?m from the inner surface is lower than the concentration of C in a base metal; 0.4??1/?2?2.5??(i) wherein ?1 and ?2 are thicknesses (?m) of the chromium oxide film at both ends of tube, respectively.Type: ApplicationFiled: August 12, 2011Publication date: August 15, 2013Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Yasuhiro Masaki, Masahito Tasaka, Manabu Kanzaki, Akihiro Uehira, Shoji Kinomura
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Patent number: 8241439Abstract: A Ni—Cr alloy tube demonstrating an excellent corrosion resistance in a high temperature water environment can be provided, wherein the difference between uniform lattice strains of the surface layer thereof satisfies the following formulas (1) and (2). S?0.002??(1) S=D500?D?200??(2) wherein the meanings of the individual symbols in the above described formulas are as follows: S: The difference between uniform lattice strains (?) of the surface layer D500: The {111} interplanar spacing (?) at a depth of 500 nm from the material surface D?200: The average value of the {111} interplanar spacings (?) at the depth of 200 nm or less from the material surface.Type: GrantFiled: November 15, 2010Date of Patent: August 14, 2012Assignee: Sumitomo Metal Industries, Ltd.Inventors: Manabu Kanzaki, Mitsuharu Yonemura, Masanari Kimoto, Shoji Kinomura, Toshihiro Imoto
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Publication number: 20110056590Abstract: A Ni—Cr alloy tube demonstrating an excellent corrosion resistance in a high temperature water environment can be provided, wherein the difference between uniform lattice strains of the surface layer thereof satisfies the following formulas (1) and (2). S?0.Type: ApplicationFiled: November 15, 2010Publication date: March 10, 2011Applicant: Sumitomo Metal Industries, Ltd.Inventors: Manabu KANZAKI, Mitsuharu Yonemura, Masanari Kimoto, Shoji Kinomura, Toshihiro Imoto
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Patent number: 7799152Abstract: A nickel alloy having an excellent corrosion resistance (hereinafter referred to as “nickel alloy”) used for pipes, structural materials and structural members, such as bolts or the like, in a nuclear power plant or in a chemical plant, and a manufacturing method for the same are provided. In the nickel alloy according to the present invention, an excellent corrosion resistance, in particular an excellent resistance against the IGSCC, is obtained by specifying the low angle boundary rate of 4% or more in the grain boundaries, along with the restriction of the chemical composition in the alloy, thereby making it possible to provide a nickel alloy which is most suitably used for pipes, structural materials and structural members, such as bolts or the like. Accordingly, the nickel alloy according to the present invention is widely applicable to structural members used in a nuclear station or in a chemical plant.Type: GrantFiled: October 17, 2007Date of Patent: September 21, 2010Assignee: Sumitomo Metal Industries, Ltd.Inventor: Manabu Kanzaki
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Publication number: 20100032061Abstract: A method for manufacturing a Ni-based alloy article which elutes little Ni even when used in a high-temperature water environment for a long period comprises heating the Ni-based alloy in a carbon dioxide-containing atmosphere for a set period of time at an elevated temperature to form an oxide film comprising chromium oxide on a surface thereof. Using carbon dioxide as an oxidizing gas produces an oxide film of generally uniform thickness along a length of the article being treated so that resistance to nickel elution is more uniform over the entire article.Type: ApplicationFiled: August 10, 2009Publication date: February 11, 2010Inventors: Hiroyuki Anada, Shoji Kinomura, Noriaki Hirohata, Manabu Kanzaki, Kazuyuki Kitamura
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Publication number: 20090123775Abstract: To form a chromium oxide film on the inner surface of a Cr containing nickel-base alloy tube inexpensively and uniformly, the Cr containing nickel-base alloy tube is heated in atmospheric gas of carbon dioxide gas and non-oxidation gas to form an oxide film consisting of chromium oxide having a thickness of 0.2 to 1.5 ?m on the inner surface of the Cr containing nickel-base alloy tube. The atmospheric gas may contain oxygen gas of 5 vol % or less and/or water vapor of 7.5 vol % or less.Type: ApplicationFiled: October 10, 2008Publication date: May 14, 2009Inventors: Manabu Kanzaki, Kazuyuki Kitamura, Noriaki Hirohata
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Publication number: 20080110534Abstract: A nickel alloy having an excellent corrosion resistance (hereinafter referred to as “nickel alloy”) used for pipes, structural materials and structural members, such as bolts or the like, in a nuclear power plant or in a chemical plant, and a manufacturing method for the same are provided. In the nickel alloy according to the present invention, an excellent corrosion resistance, in particular an excellent resistance against the IGSCC, is obtained by specifying the low angle boundary rate of 4% or more in the grain boundaries, along with the restriction of the chemical composition in the alloy, thereby making it possible to provide a nickel alloy which is most suitably used for pipes, structural materials and structural members, such as bolts or the like. Accordingly, the nickel alloy according to the present invention is widely applicable to structural members used in a nuclear station or in a chemical plant.Type: ApplicationFiled: October 17, 2007Publication date: May 15, 2008Inventor: Manabu Kanzaki
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Publication number: 20040156738Abstract: A nickel alloy having an excellent corrosion resistance (hereinafter referred to as “nickel alloy”) used for pipes, structural materials and structural members, such as bolts or the like, in a nuclear power plant or in a chemical plant, and a manufacturing method for the same are provided. In the nickel alloy according to the present invention, an excellent corrosion resistance, in particular an excellent resistance against the IGSCC, is obtained by specifying the low angle boundary rate of 4% or more in the grain boundaries, along with the restriction of the chemical composition in the alloy, thereby making it possible to provide a nickel alloy which is most suitably used for pipes, structural materials and structural members, such as bolts or the like. Accordingly, the nickel alloy according to the present invention is widely applicable to structural members used in a nuclear station or in a chemical plant.Type: ApplicationFiled: December 23, 2003Publication date: August 12, 2004Inventor: Manabu Kanzaki
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Patent number: 5848506Abstract: An access floor system comprising (1) block panels made up of one or more panel units, (2) a groove structure defined by adjacent block panels, the groove structure capable of containing wiring, (3) lid panels for covering the groove structure, and (4) central locking plates to cover the spaces remaining at the juncture of lid panels and to lock the assembly together.Type: GrantFiled: February 18, 1997Date of Patent: December 15, 1998Assignee: Om Kiki Kabushiki KaishaInventors: Tokuzo Kobayashi, Takaaki Akagi, Manabu Kanzaki
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Patent number: 5826203Abstract: A method for solidifying a radioactive iodine-containing waste, in which volatilization of radioactive iodine outward can be suppressed during solidification, and a solidified waste having a high level of confinement of radioactive iodine and a long term stability can be obtained. The method comprised mixing a granular waste containing radioactive iodine, e.g. a granular iodine adsorbent having radioactive iodine adsorbed and collected thereon, with a metal powder, e.g. a copper powder, having a corrosion resistance in an environment of solidified waste disposal, filling the resulting mixture in a metal capsule, and subjecting the whole to hot isostatic pressing to effect solidification. In the resulting solidified waste, particles of the radioactive iodine-containing adsorbents are dispersed and retained in the sintered matrix of the metal powder formed through the isostatic pressing.Type: GrantFiled: July 14, 1997Date of Patent: October 20, 1998Assignee: Doryokuro Kakunenryo Kaihatsu JigyodanInventors: Masahiro Fukumoto, Manabu Kanzaki